105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

OSHA Accident Investigation · Summary #14570618

BURN,LADLE,FIRE,EQUIPMENT FAILURE,MOLTEN METAL,OVERHEAD CRANE,SPILL,COMBUSTIBLE DUST

Event
BURN,LADLE,FIRE,EQUIPMENT FAILURE,MOLTEN METAL,OVERHEAD CRANE,SPILL,COMBUSTIBLE DUST
Linked inspection
No inspection record linked to this accident's victims.
Summary number
14570618
Report ID
524700

Event description

Employee dies of burns when molten iron spills and ignites

Investigation abstract

On July 13, 1988, a 30-ton ladle containing 50,000 lb of molten iron snapped and spilled an unknown quantity of iron onto the floor at the south end of a 20 ft pit in an iron foundry. A flash fire was immediately created by the combustion o f the molten iron and foundry dust. The flames reached above the Alliance overhe ad cab crane that had been used to pour the iron. Employee #1 was engulfed in fl ames and died of burns to 95% of his body. Two coworkers, a utility man and a cr aneman, were both burned in the accident. The spill occurred during the pour of Roll K-7573, size 53 in. by 51 in., for U.S. Steel. No human error was determine d.

Victim

  1. #1 Fatality Age 39 M

    Nature of injury
    5
    Part of body
    4
    Event type
    1
    Source
    23
    Occupation code
    999
    Human factor
    14
    Environmental factor
    18
    Task assigned
    1

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.