Safety Incidents OSHA Severe Injury Reports · 2015–2025
105,991Records 71,450Employers 85,836Hospitalizations 27,959Amputations 2015-01-01 2025-11-30

OSHA Accident Investigation · Summary #221389703

WAUPACA FOUNDRY, INC.

Event
Actuated, Amputated, Amputation, Caught Between, Cleaning, Energized, Engineering Controls, Finger, Flash, Foundry, Instantaneous amputation, Iron, Knuckle, Lack of Engineering Controls, Lack of Work Procedures, Lockout, Lockout/Tagout, Machine Cycled, Machine operator, Mill--Plant, Misjudgment, Misjudgment of Hazardous Situation, Partial Amputation, Point Of Operation, Shear, Sheared, Traumatic Amputation, Two-Hand Control
NAICS
331511
Inspection type
Referral
Activity number
#345312433
Employer profile
WAUPACA FOUNDRY, INC.
Summary number
221389703
Report ID
0521100

Event description

Employee partially amputates two fingers in broach machine

Investigation abstract

At 9:30 p.m. on May 4, 2021, an employee working as a machine operator for an was cleaning with his left hand. The broach actuated and struck the employee's left hand. The employee was hospitalized to treat amputations the his index finger above the first knuckle and ring finger above the second knuckle. iron foundry was working in the mill room at the end of the second shift. The employee was leaning over and onto Broach #15 while cleaning flash off the working surface. Employees are required to clean flash out of the broaches on a daily basis if the broaches were needed for the work being performed. While leaning over the machine, the employee was depressing one of the two-hand control buttons without first deenergizing the machine. A coworker was working nearby cleaning debris off the floor. The coworker used the broach machine to standup and inadvertently hit the other two-hand control button as the employee

Victim

  1. #1 Hospitalized Age 22 M

    Event type
    2
    Occupation code
    779

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.