Safety Incidents OSHA Severe Injury Reports · 2015–2025
105,991Records 71,450Employers 85,836Hospitalizations 27,959Amputations 2015-01-01 2025-11-30

OSHA Accident Investigation · Summary #221394042

KUKA ASSEMBLY & TEST CORP

Event
Adjust, Arm, Assembling, Fracture, Inexperience, Insufficient Supervision, Laceration, Lack of Work Procedures, Lockout, Lockout/Tagout, Machine Cycled, Machine operator, Misjudgment, Misjudgment of Hazardous Situation, Pry Bar, Shaft, Shear, Sheared, Struck By
NAICS
541420
Inspection type
Referral
Activity number
#345542690
Employer profile
KUKA ASSEMBLY & TEST CORP
Summary number
221394042
Report ID
0552652

Event description

Employee fractures leg while adjusting cam on shear with ste

Investigation abstract

At 8:30 a.m. on August 25, 2021, an employee working as an assembler for an industrial design service was attempting to adjust the cam on a shear that was not aligned correctly. The employee did not adequately lock out the equipment and was using a 1-inch steel bar to make the adjustment. After making a few turns of the cam shaft, the shear ram engaged grabbing the bar and striking the employee in the leg. The employee was hospitalized to treat a fractured femur and lacerated arm.

Victim

  1. #1 Hospitalized Age 30 M

    Event type
    1
    Occupation code
    785

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.