Safety Incidents OSHA Severe Injury Reports · 2015–2025
105,991Records 71,450Employers 85,836Hospitalizations 27,959Amputations 2015-01-01 2025-11-30

OSHA Accident Investigation · Summary #221405301

BADGER SOLUTIONS LLC

Event
Belt Conveyor, Caught Between, Caught In, Conveyor, Conveyor Belt, Foot, Fracture, Machine Guarding, Manual Mat Handling, Nip Point
NAICS
322211
Inspection type
Referral
Activity number
#345602015
Employer profile
BADGER SOLUTIONS LLC
Summary number
221405301
Report ID
0523400

Event description

Employee fractures foot when caught in conveyor

Investigation abstract

At 2:00 p.m. on October 20, 2021, an employee was working as a laborer for a and another section of conveyor began. Each section of conveyor belt was 4 feet wide and 8 feet long (1.2 meters wide and 2.4 meters long). The gap between the two belts was 1 inch wide (25 mm wide). The employee's foot became caught between the two conveyor lines. He suffered a fracture or fractures to his foot. He was hospitalized. The employer had not ensured there was proper guarding to keep employees from getting caught in the conveyor. firm that manufactured corrugated and solid fiber boxes. The employee was on the shop floor, working at the site's blue belt conveyor line. He was using a Taiwan Endurance Co., Ltd. board handling system. He was placing dunnage under a stack of cardboard so that the cardboard could be bundled. The conveyor system took stacks of cardboard and banded them together. The employer required that employees stand on the conveyor and place dunnage under the stacks before banding. The conveyor would start moving without warning with an employee standing on it. The employee was in an area where one section of conveyor ended,

Victim

  1. #1 Hospitalized Age 34 M

    Event type
    2
    Occupation code
    889

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.