Safety Incidents OSHA Severe Injury Reports · 2015–2025
105,991Records 71,450Employers 85,836Hospitalizations 27,959Amputations 2015-01-01 2025-11-30

OSHA Accident Investigation · Summary #221407554

CARLSBAD AIR SERVICE, INC.

Event
Aircraft, Burn, Fire, Flammable Liquid, Flammable Vapors, Flash, Oxygen, Tank
NAICS
488190
Inspection type
Accident-driven
Activity number
#345614267
Employer profile
CARLSBAD AIR SERVICE, INC.
Summary number
221407554
Report ID
0950632

Event description

Employee is burned in flash fire while refilling aircraft ox

Investigation abstract

At 1:37 p.m. on May 25, 2021, an employee was working as an airplane mechanic at hands, face, and abdomen. The employee was hospitalized for treatment. Investigators noted the presence of oils and other flammable substances in the area at the time of the incident. a hangar at Montgomery Field Municipal Airport. He was using a compressed oxygen cylinder connected to a Hydraulics International Inc. air-driven booster pump to refill an oxygen tank on a small aircraft. The employer had borrowed the booster pump from an acquaintance, as the shop's usual pump was out of service. This replacement pump was of a different model and rated for up to 25,000 psi. After adjusting the oxygen flow, the employee heard an unusual sound from the pump or pressure gauge and approached to investigate. A flash fire ignited near the gauge area, destroying the gauge and connectors. The fire burned the employee's

Victim

  1. #1 Hospitalized Age 62 M

    Event type
    14
    Occupation code
    515

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.