Safety Incidents OSHA Severe Injury Reports · 2015–2025
105,991Records 71,450Employers 85,836Hospitalizations 27,959Amputations 2015-01-01 2025-11-30

OSHA Accident Investigation · Summary #221422223

ZEPHYR INDUSTRIES INC.

Event
Amputated, Amputation, Bypass, Bypass Guard, Catch Point, Caught In, Chain, Finger, Gate, Injury Illness Prevention Program, Instantaneous amputation, Jammed, Lockout, Lockout/Tagout, Manufacturing, Misjudgment, Misjudgment of Hazardous Situation, Production Line, Reaching In, Sprocket, Thumb, Traumatic Amputation
NAICS
325220
Inspection type
Accident-driven
Activity number
#345606156
Employer profile
ZEPHYR INDUSTRIES INC.
Summary number
221422223
Report ID
0950644

Event description

Employee amputates thumb while cleaning fibers from lapper m

Investigation abstract

At 9:40 p.m. on August 4, 2021, an employee working as a production helper for a synthetic fiber manufacturer was working on the Amazon Lapper Line #2. The employee noticed the fibers for the pillows bunching onto the chain and sprocket behind the gate that enclosed the machinery. The employee opened the gate and walked to the area where the fibers were bunching. He reached into that area to pull out the fibers when his thumb became caught in the chain and sprocket. The employee was hospitalized to treat an amputated thumb.

Victim

  1. #1 Hospitalized Age 42 M

    Event type
    2
    Occupation code
    873

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.