Safety Incidents OSHA Severe Injury Reports · 2015–2025
105,991Records 71,450Employers 85,836Hospitalizations 27,959Amputations 2015-01-01 2025-11-30

OSHA Accident Investigation · Summary #221440126

KEYSTONE CONSOLIDATED INDUSTRIES, INC.

Event
Burn, Chemical Burn, Fall, Fall From Elevation, Shut-Off Valve, Sulfuric Acid
NAICS
331222
Inspection type
Referral
Activity number
#345800130
Employer profile
KEYSTONE CONSOLIDATED INDUSTRIES, INC.
Summary number
221440126
Report ID
0524500

Event description

Employee incurs burns after fall into sulfuric acid tank

Investigation abstract

At 1:45 p.m. on February 21, 2022, Employee #1 was working in the North Circle transferred to the emergency room at OSF in Peoria and transferred to the burn unit at Memorial Medical Center in Springfield, IL. Employee #1 was admitted to the hospital to be treated for 2nd and 3rd degree burns to a large portion of his body. in the Cleaning Department located in Building 56 of the Wire Mill. Employee #1 attempted to rotate a valve handle counterclockwise from the 3-o'clock position to the 12-o'clock position with the intention of draining acid box #4. The valve handle broke and caused Employee #1 to lose his balance and fall into box #4 approximately 3 feet away. Employee #1 was fully submerged in the box containing sulfuric acid that was approximately 157 degrees Fahrenheit. Coworkers #1, #2, and #3 helped Employee #1 walk to a nearby emergency shower and continued the water bath until first responders arrived. Employee #1 was

Victim

  1. #1 Hospitalized Age 38 M

    Event type
    4
    Occupation code
    7013

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.