Safety Incidents OSHA Severe Injury Reports · 2015–2025
105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31

OSHA Accident Investigation · Summary #221656853

KUMHO TIRE GEORGIA, INC.

Event
Bypass, Bypass Guard, Caught Between, Communication, Crushed, Head, Lack of Engineering Controls, Light Curtain, Lockout, Lockout/Tagout, Machine Guarding, Machine operator, Maintenance, Material Handling, Misjudgment, Misjudgment of Hazardous Situation, Unsafe Position
NAICS
326211
Inspection type
Federal Agency
Activity number
#347408023
Employer profile
KUMHO TIRE GEORGIA, INC.
Summary number
221656853
Report ID
0418100

Event description

Employee dies from crushed skull working in running machine

Investigation abstract

On April 10, 2024, an employee working as a maintenance worker for a tire proven by the visibly moving internal components. The coworkers then stopped the line via the discharge area panel. At this point, the employee proceeded to climb up onto stacked pallets inside of the machine to make adjustments to presumably the photo eye sensor. At approximately 3:09 p.m., as recorded from the timestamp on the video, another coworker appears from the front end of the line and climbs up to the control panel on the catwalk. This coworker then resets the machine causing the gripper mechanism to operate. This forces the employee's head into the gripper flap. At 4:15 p.m. the employee died from crushing injuries to his head. manufacturer was troubleshooting the pallet loading failures of the WIGWAG-1 line. Surveillance video showed the employee entering the machine through the discharge conveyor without performing lockout/tagout. Entering the machine required passing through two sets of light curtains, which stopped the machine. Video surveillance also shows multiple coworkers standing at the discharge area control panel with full view of the area. The employer determined that these coworkers had full knowledge of the employee being inside the machine. The coworkers reset the machine to full operation with the employee inside, as

Victim

  1. #1 Fatality Age 57 M

    Event type
    2

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.