Safety Incidents OSHA Severe Injury Reports · 2015–2025
105,991Records 70,589Employers 85,836Hospitalizations 27,959Amputations 2015-01-01 2025-11-30

OSHA Accident Investigation · Summary #517060

TOSCO CORPORATION

Event
BURN, COMPRESSOR, E GI V, STATIC ELECTRICITY, ELECTRICAL, FLAMMABLE VAPORS, LOW FLASH POINT, EXPLOSION, BONDING, MECH MALFUNCTION
NAICS
000000
Inspection type
Accident-driven
Activity number
#100949288
Employer profile
TOSCO CORPORATION
Summary number
517060
Report ID
931800

Event description

One employee killed, another injured in explosion

Investigation abstract

On March 25, 1989, Employee #1 was operating a vacuum truck that was emptying a 5,682-liter lube oil reservoir for the compressor on an alkalization unit. Due t o a mechanical failure of the compressor, isobutane mixed with seal oil and appr oximately 1135 liters of contaminated oil was pumped into the lube oil reservoir . The flash point of the oil was lowered from 198 degrees to 23 degrees Celsius. Employee #1 had not grounded or bonded the truck to control static electricity, and the flammable vapors ignited. The resulting explosion killed Employee #1, a nd caused first-, second-, and third-degree burns over the face, head, hands, an d arms of Employee #2. Employee #2 was hospitalized for his injuries.

Victims (2)

  1. #1 Fatality Age 36 Male

    Nature of injury
    Other (21)
    Part of body
    OTHBODYSYS (31)
    Accident type
    OTHER (14)
    Source of injury
    OTHER (43)
    Occupation
    Occupation not reported (999)
    Human factor
    MATER-HANDLG PROCED. INAPPROPR (11)
    Environmental factor
    FLAMMABLE LIQ/SOLID EXPOSURE (10)
    Task assigned
    Task regularly assigned (1)
  2. #2 Hospitalized Age 48 Male

    Nature of injury
    Burn/Scald(Heat) (5)
    Part of body
    HEAD (13)
    Accident type
    OTHER (14)
    Source of injury
    OTHER (43)
    Occupation
    Occupation not reported (999)
    Human factor
    MATER-HANDLG PROCED. INAPPROPR (11)
    Environmental factor
    FLAMMABLE LIQ/SOLID EXPOSURE (10)
    Task assigned
    Task regularly assigned (1)

Labels are OSHA's own, from the code dictionary published with the accident-investigation file. The raw code is shown beside each one so this page can be reconciled against OSHA's bulk data. OSHA notes that nature of injury, part of body, source of injury and accident type in this file are not coded to the Occupational Injury and Illness Classification System, and that the occupation titles are not standardised — so these values are not directly comparable with the OIICS-coded severe injury reports.