105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

OSHA Accident Investigation · Summary #517060

BURN,COMPRESSOR,E GI V,STATIC ELECTRICITY,ELECTRICAL,FLAMMABLE VAPORS,LOW FLASH POINT,EXPLOSION,BONDING,MECH MALFUNCTION

Event
BURN,COMPRESSOR,E GI V,STATIC ELECTRICITY,ELECTRICAL,FLAMMABLE VAPORS,LOW FLASH POINT,EXPLOSION,BONDING,MECH MALFUNCTION
Linked inspection
No inspection record linked to this accident's victims.
Summary number
517060
Report ID
931800

Event description

One employee killed, another injured in explosion

Investigation abstract

On March 25, 1989, Employee #1 was operating a vacuum truck that was emptying a 5,682-liter lube oil reservoir for the compressor on an alkalization unit. Due t o a mechanical failure of the compressor, isobutane mixed with seal oil and appr oximately 1135 liters of contaminated oil was pumped into the lube oil reservoir . The flash point of the oil was lowered from 198 degrees to 23 degrees Celsius. Employee #1 had not grounded or bonded the truck to control static electricity, and the flammable vapors ignited. The resulting explosion killed Employee #1, a nd caused first-, second-, and third-degree burns over the face, head, hands, an d arms of Employee #2. Employee #2 was hospitalized for his injuries.

Victims (2)

  1. #1 Fatality Age 36 M

    Nature of injury
    21
    Part of body
    31
    Event type
    14
    Source
    43
    Occupation code
    999
    Human factor
    11
    Environmental factor
    10
    Task assigned
    1
  2. #2 Hospitalized Age 48 M

    Nature of injury
    5
    Part of body
    13
    Event type
    14
    Source
    43
    Occupation code
    999
    Human factor
    11
    Environmental factor
    10
    Task assigned
    1

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.