104,543Records 70,659Employers 84,666Hospitalizations 27,563Amputations 2015-01-01 2025-09-30
Safety Incidents OSHA Severe Injury Reports · 2015–2025

OSHA Accident Investigation · Summary #570846

GUARDRAIL,CRUSHED,LOADING DOCK,INATTENTION

Event
GUARDRAIL,CRUSHED,LOADING DOCK,INATTENTION
Linked inspection
No inspection record linked to this accident's victims.
Summary number
570846
Report ID
523400

Event description

CRUSHED BETWEEN TRANSFER CAR AND GUARDRAIL

Investigation abstract

ON MAY 11, 1985, AT APPROXIMATELY 9:45 AM, EMPLOYEE #1 WAS ON THE LOADING PLATFO DRAIL ON TWO SIDES AND A WALL ON THE THIRD. FOR SOME REASON, EMPLOYEE #1 ENTERED THE PLATFORM BEFORE THE CAR BEGAN TO TRAVEL. WHEN THE LOADED CAR AUTOMATICALLY BEGAN MOVING TOWARD THE MAIN PLANT, HE WAS CAUGHT AND CRUSHED BETWEEN THE CAR AN D THE GUARDRAIL. HE APPARENTLY WAS WATCHING ACTIVITY IN THE YARD BELOW, AND FAIL ED TO HEAR THE LOADING GATES CLOSE. HE DIED OF INTERNAL INJURIES. RM OF THE FURNACE AND BATCH DEPARTMENT TRANSFER SYSTEM. HE WAS WORKING ALONE. AS THE SUSPENDED TRANSFER CAR WOULD LEAVE THE LOADING PLATFORM, IT WOULD SLIP, DUE TO INSUFFICIENT TENSION BETWEEN THE CARRIER WHEELS AND THE DRIVE ROLLER. ALL TH E ADJUSTABLE SLACK HAD ALREADY BEEN TAKEN; NO MORE ADJUSTMENT WAS POSSIBLE. NEW WHEELS HAD BEEN OBTAINED AND WERE ON SITE, AWAITING INSTALLATION LATER IN THE DA Y. TO GET THE CAR TO FUNCTION PROPERLY, EMPLOYEE #1 HAD TO WAIT FOR THE CAR TO S TOP, THEN REACH OUT 5 TO 8 FEET WITH A PIPE AND "JOG" THE CAR PAST THE RAIL JOIN T WHERE IT WAS HANGING UP. THE TRAVEL AREA ON THE PLATFORM WAS PROTECTED BY GUAR

Victim

  1. #1 Fatality Age 34 M

    Nature of injury
    21
    Part of body
    5
    Event type
    2
    Source
    27
    Occupation code
    999
    Human factor
    1
    Environmental factor
    4
    Task assigned
    2

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.