105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

OSHA Accident Investigation · Summary #606897

BURN,FURNACE,WORK RULES,MOLTEN METAL,ACCIDENTAL DISCHARGE,SMOKE INHALATION,HIGH TEMPERATURE

Event
BURN,FURNACE,WORK RULES,MOLTEN METAL,ACCIDENTAL DISCHARGE,SMOKE INHALATION,HIGH TEMPERATURE
Linked inspection
No inspection record linked to this accident's victims.
Summary number
606897
Report ID
418100

Event description

Employee killed, others injured when burned by molten steel

Investigation abstract

At approximately 4:55 a.m. on July 16, 1989, an 85 ton direct arc, basic-lined A uld have been kept closed except when necessary for operations. The company need s to implement an adequate safety program. merican Bridge electric arc furnace was almost ready to be tapped. The temperatu re of the molten steel was approximately 2,900 to 3,000 degrees F. Employee #1 h ad taken a sample to the lab and was heading back to the furnace operator's stat ion. He was passing by the rear door of the furnace when a belch occurred, spewi ng out 10 to 15 tons of molten steel. Employee #1 was burned and died later that night. Employees #2 and #3 were hospitalized for smoke inhalation. Employees #2 and #3 had earlier patched the bottom using raw dolomite. They should have used bottom patch material designed specifically for such purpose. The rear door sho

Victims (3)

  1. #1 Fatality Age 24 M

    Nature of injury
    5
    Part of body
    19
    Event type
    1
    Source
    28
    Occupation code
    999
    Human factor
    14
    Environmental factor
    18
    Task assigned
    1
  2. #2 Hospitalized Age 44 M

    Nature of injury
    21
    Part of body
    28
    Event type
    8
    Source
    28
    Occupation code
    999
    Human factor
    14
    Environmental factor
    18
    Task assigned
    1
  3. #3 Hospitalized Age 39 M

    Nature of injury
    21
    Part of body
    28
    Event type
    8
    Source
    28
    Occupation code
    999
    Human factor
    14
    Environmental factor
    18
    Task assigned
    1

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