105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

OSHA Accident Investigation · Summary #691220

BURN,FURNACE,LEAK,FLAMMABLE VAPORS,INADEQUATE MAINT,PIPE

Event
BURN,FURNACE,LEAK,FLAMMABLE VAPORS,INADEQUATE MAINT,PIPE
Linked inspection
No inspection record linked to this accident's victims.
Summary number
691220
Report ID
854910

Event description

Employee burned by vapor cloud

Investigation abstract

Employee #1 and a coworker, both operators in the tcc and alkylation control roo m, saw a vapor cloud forming around a broken and leaky 1 in. pipe (swedge nipple ). They ran to the alky furnace, which was 50 ft away from the leaky pipe, to sh ut the furnace down, thereby eliminating an ignition source. The coworker went t o one side of the furnace, while Employee #1 went to the other side toward the f ront. The vapor cloud moved to the area around the furnace, engulfed Employee #1 , ignited, flashed, and burned. He was hospitalized. The employees were followin g the refinery's emergency procedures, which required them to eliminate sources of ignition first, then eliminate the source of the vapors.

Victim

  1. #1 Hospitalized Age 29 M

    Nature of injury
    5
    Part of body
    4
    Event type
    14
    Source
    16
    Occupation code
    699
    Human factor
    14
    Environmental factor
    10
    Task assigned
    2

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