Safety Incidents OSHA Severe Injury Reports · 2015–2025
105,991Records 71,450Employers 85,836Hospitalizations 27,959Amputations 2015-01-01 2025-11-30

OSHA Accident Investigation · Summary #691220

BIG WEST OIL COMPANY

Event
BURN, FURNACE, LEAK, FLAMMABLE VAPORS, INADEQUATE MAINT, PIPE
NAICS
000000
Inspection type
Accident-driven
Activity number
#102104254
Employer profile
BIG WEST OIL COMPANY
Summary number
691220
Report ID
854910

Event description

Employee burned by vapor cloud

Investigation abstract

Employee #1 and a coworker, both operators in the tcc and alkylation control roo m, saw a vapor cloud forming around a broken and leaky 1 in. pipe (swedge nipple ). They ran to the alky furnace, which was 50 ft away from the leaky pipe, to sh ut the furnace down, thereby eliminating an ignition source. The coworker went t o one side of the furnace, while Employee #1 went to the other side toward the f ront. The vapor cloud moved to the area around the furnace, engulfed Employee #1 , ignited, flashed, and burned. He was hospitalized. The employees were followin g the refinery's emergency procedures, which required them to eliminate sources of ignition first, then eliminate the source of the vapors.

Victim

  1. #1 Hospitalized Age 29 M

    Nature of injury
    5
    Part of body
    4
    Event type
    14
    Source
    16
    Occupation code
    699
    Human factor
    14
    Environmental factor
    10
    Task assigned
    2

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.