Safety Incidents OSHA Severe Injury Reports · 2015–2025
105,991Records 71,450Employers 85,836Hospitalizations 27,959Amputations 2015-01-01 2025-11-30

OSHA Accident Investigation · Summary #704528

TEXAS EASTERN GAS PIPELINE COMPANY

Event
FLAMMABLE VAPORS, HEMORRHAGE, EXPLOSION, SPARK, INATTENTION, FRACTURE, INADEQUATE MAINT, WELDER, CONSTRUCTION, ARC WELDING
NAICS
000000
Inspection type
Accident-driven
Activity number
#102032166
Employer profile
TEXAS EASTERN GAS PIPELINE COMPANY
Summary number
704528
Report ID
352420

Event description

Two employees killed, three injured when tank explodes

Investigation abstract

Employee #1, of HMH Corporation, was arc welding a metal toeboard to the existin brain hemorrhage. Employee #2 injured his lower left leg and right arm below th e elbow and bruised his left side. Employee #3 bruised his left elbow and receiv ed a laceration and torn muscles on the lower left leg. Both were hospitalized. The coworker on the ground was not injured. Employee #1 had more than ten years experience as a welder. Employees #1, #3 and #4 had received the following hazar dous training components: physical data; fire and explosion data; health data; r eactivity data; spill and leak procedures; protective equipment to be used; and special precautions concerning methanol. The tank was originally 3/16 in. thick but in many places had rusted on the interior to a thickness of 3/32 in. or less . g standard railings on the top of a 15 ft tall by 10 ft diameter carbon steel st orage tank. He was being assisted at the top of the tank by Employees #2 through #4. A coworker was on the ground was operating a Lincoln arc welder, serial #A 666426, making fine adjustments to the heat. Employee #1 accidentally touched th e 1/8 in. welding rod that was being held in the electrode holder on the tank, c ausing a burn hole through which hot metal slag fell into the tank. The slag ign ited the methanol vapors, causing an explosion. Employee #1 died of extensive in juries to his head, chest, and abdomen. Employee #4 died of a skull fracture and

Victims (4)

  1. #1 Fatality Age 31 M

    Nature of injury
    21
    Part of body
    19
    Event type
    14
    Source
    43
    Occupation code
    599
    Human factor
    18
    Environmental factor
    18
    Hazardous substance
    1660
    Task assigned
    1
  2. #2 Hospitalized Age 35 M

    Nature of injury
    3
    Part of body
    19
    Event type
    6
    Source
    43
    Occupation code
    599
    Human factor
    18
    Environmental factor
    18
    Hazardous substance
    1660
    Task assigned
    1
  3. #3 Hospitalized Age 36 M

    Nature of injury
    3
    Part of body
    19
    Event type
    6
    Source
    43
    Occupation code
    599
    Human factor
    18
    Environmental factor
    18
    Hazardous substance
    1660
    Task assigned
    1
  4. #4 Fatality Age 47 M

    Nature of injury
    21
    Part of body
    19
    Event type
    14
    Source
    43
    Occupation code
    599
    Human factor
    18
    Environmental factor
    18
    Hazardous substance
    1660
    Task assigned
    1

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.