Safety Incidents OSHA Severe Injury Reports · 2015–2025
105,991Records 71,450Employers 85,836Hospitalizations 27,959Amputations 2015-01-01 2025-11-30

OSHA Accident Investigation · Summary #707216

BETHLEHEM STEEL CORPORATION

Event
BURN, ACETYLENE TORCH, WORK RULES, DRUM, FIRE, CLOGGED, EXPLOSION, COMBUSTIBLE LIQUID, ARM, HAND
NAICS
000000
Inspection type
Accident-driven
Activity number
#104405006
Employer profile
BETHLEHEM STEEL CORPORATION
Summary number
707216
Report ID
352420

Event description

One employee killed, three injured in drum explosion/fire

Investigation abstract

Employees #1 and #3 were attempting to fill a 3 gal bucket from a closed 55 gal extinguishing the fire on Employee #1. He sustained third-degree burns to 98 pe rcent of his body and died at the F.S. Key Burn Center at 12:50 p.m. on January 12, 1988. Employee #2 sustained third-degree burns to both arms and hands. Emplo yees #3 and #4 sustained first-degree burns to their hands. The employer has a w ritten work rule and a haz-tox program for use of open flame on rust prevention material, in addition to a warning label on the top of the 55 gal drum. drum containing Rust-Veto, a rust prevention material. The drum was placed horiz ontally on a rack and a valve spout was pulled in the top. The rust prevention m aterial was very thick and would not pour out of the spout. An oxyacetylene torc h was placed under the center of the drum approximately 4 in. from its surface. After three minutes, the rust prevention material began pouring into a bucket th at had been hung on the valve spout. After five minutes, the material in the buc ket ignited and the top blew off the drum. Employee #1 tried to move back but he was ignited by the burning material. Employees #2 through #4 were injured while

Victims (4)

  1. #1 Fatality Age 54 M

    Nature of injury
    4
    Part of body
    19
    Event type
    14
    Source
    16
    Occupation code
    518
    Human factor
    1
    Environmental factor
    10
    Hazardous substance
    2270
    Task assigned
    1
  2. #2 Hospitalized Age 52 M

    Nature of injury
    4
    Part of body
    2
    Event type
    14
    Source
    16
    Occupation code
    518
    Human factor
    1
    Environmental factor
    10
    Hazardous substance
    2270
    Task assigned
    1
  3. #3 Non-hospitalized injury Age 59 M

    Nature of injury
    4
    Part of body
    12
    Event type
    14
    Source
    16
    Occupation code
    518
    Human factor
    1
    Environmental factor
    10
    Hazardous substance
    2270
    Task assigned
    1
  4. #4 Non-hospitalized injury Age 55 M

    Nature of injury
    4
    Part of body
    12
    Event type
    14
    Source
    16
    Occupation code
    518
    Human factor
    1
    Environmental factor
    10
    Hazardous substance
    2270
    Task assigned
    1

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.