Safety Incidents OSHA Severe Injury Reports · 2015–2025
105,991Records 71,450Employers 85,836Hospitalizations 27,959Amputations 2015-01-01 2025-11-30

OSHA Accident Investigation · Summary #709196

PRIME PLASTIC INC.

Event
DIE, AMPUTATED, FINGER, GUARD, WORK RULES, THUMB, UNGUARDED, RAM
NAICS
000000
Inspection type
Accident-driven
Activity number
#102087806
Employer profile
PRIME PLASTIC INC.
Summary number
709196
Report ID
854910

Event description

FINGERS AND THUMB AMPUTATED IN THERMOFORMING MACHINE

Investigation abstract

EMPLOYEE #1 WAS WORKING ON A (PLASTIC) THERMOFORMING MACHINE - PI 1600. HE WAS U NLOADING TRIMMED PLASTIC PARTS FROM THE MACHINE WHEN HE INADVERTENTLY ACTIVATED THE REMOTE SWITCH, ACTIVATING THE DIE RAM. THE RAM LOWERED AND AMPUTATED THREE F INGERS AND THE THUMB ON HIS RIGHT HAND. THE EMPLOYEE WAS USING THE MACHINE, WHIC H WAS DESIGNED AS A CONTINUOUS FEED MACHINE, WITH BOTH SIDE GUARDS REMOVED. MICR O SWITCHES HAD BEEN TAPED DOWN AND REWIRED TO BYPASS THE SWITCH DISCONNECTS. THE MACHINE WAS NOT DESIGNED FOR SELF-FEED AND REMOVAL OF TRIMMED PLASTIC PRODUCTS.

Victim

  1. #1 Hospitalized Age 22 M

    Nature of injury
    1
    Part of body
    12
    Event type
    2
    Source
    26
    Occupation code
    755
    Human factor
    9
    Environmental factor
    3
    Task assigned
    1

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.