Safety Incidents OSHA Severe Injury Reports · 2015–2025
105,991Records 71,450Employers 85,836Hospitalizations 27,959Amputations 2015-01-01 2025-11-30

OSHA Accident Investigation · Summary #735225

BATCHELDER - BLASIUS INC.

Event
BURN, WORK RULES, EXPLOSION, MOLTEN METAL, PURGING, WATER
NAICS
000000
Inspection type
Planned
Activity number
#105421531
Employer profile
BATCHELDER - BLASIUS INC.
Summary number
735225
Report ID
454510

Event description

EMPLOYEES BURNED WHEN WATER STRUCK MOLTEN METAL & EXPLODED

Investigation abstract

THE EMPLOYEES INVOLVED IN THIS ACCIDENT FAILED TO PURGE AN AIRLINE BEFORE THEY U SED IT TO CLEAR AN ARCHWAY LOCATED BETWEEN TWO MOLTEN METAL VATS. THE AIRLINE AP PARENTLY CONTAINED A SMALL AMOUNT OF WATER WHICH EXPLODED UPON CONTACT WITH THE MOLTEN METAL. PIECES OF MOLTEN METAL STRUCK EMPLOYEE #1, #2 AND #3, BURNING BOTH THE EMPLOYEES AND THEIR CLOTHING. EMPLOYEES #1 AND #2 WERE TRANSPORTED TO THE B URN CENTER IN CRITICAL CONDITION. EMPLOYEE #3 WAS ADMITTED TO THE LOCAL HOSPITAL WITH SEVERE, BUT NOT CRITICAL, BURNS.

Victims (3)

  1. #1 Hospitalized Age 45 M

    Nature of injury
    5
    Part of body
    4
    Event type
    1
    Source
    28
    Occupation code
    633
    Human factor
    1
    Environmental factor
    15
    Task assigned
    1
  2. #2 Hospitalized Age 35 M

    Nature of injury
    5
    Part of body
    4
    Event type
    1
    Source
    28
    Occupation code
    713
    Human factor
    1
    Environmental factor
    15
    Task assigned
    1
  3. #3 Hospitalized Age 30 M

    Nature of injury
    5
    Part of body
    2
    Event type
    1
    Source
    28
    Occupation code
    719
    Human factor
    1
    Environmental factor
    15
    Task assigned
    1

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.