Safety Incidents OSHA Severe Injury Reports · 2015–2025
105,991Records 71,450Employers 85,836Hospitalizations 27,959Amputations 2015-01-01 2025-11-30

OSHA Accident Investigation · Summary #745299

MACK TRUCKS, INC

Event
CHEST, REPAIR, WORK RULES, LOCKOUT, CAUGHT BETWEEN, CRUSHED, UNTRAINED, ACCIDENTAL DISCHARGE
NAICS
000000
Inspection type
Accident-driven
Activity number
#2809747
Employer profile
MACK TRUCKS, INC
Summary number
745299
Report ID
352420

Event description

Employee killed between cross transfer machine mechanisms

Investigation abstract

Employee #1 was working on a cross transfer machine repairing a probe station. T e employer did not enforce the lockout rule. he station was placed in the manual mode of operation and the probe head was adv anced. To replace the probe tube, he placed himself between the probe head and e lectrical control box. When he reached over to turn off an air regulator, the pr obe head returned to the home position, crushing Employee #1's chest against the electrical control box and killing him. The machine is approximately 30 ft by 1 00 ft with over 10 stations. The main power console is located more than 10 ft a way from the probe station. The machine was not locked out. Employee #1 did not have specific training on this machine, but was trained in lockout procedure. Th

Victim

  1. #1 Fatality Age 45 M

    Nature of injury
    21
    Part of body
    5
    Event type
    2
    Source
    26
    Occupation code
    999
    Human factor
    4
    Environmental factor
    4
    Hazardous substance
    8880
    Task assigned
    1

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.