105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

OSHA Accident Investigation · Summary #766048

FRACTURE,MAINTENANCE,WORK RULES,JAMMED,LOCKOUT,CAUGHT BETWEEN,LACERATION,LIGHT CURTAIN,CONTUSION,MACHINE--MISC

Event
FRACTURE,MAINTENANCE,WORK RULES,JAMMED,LOCKOUT,CAUGHT BETWEEN,LACERATION,LIGHT CURTAIN,CONTUSION,MACHINE--MISC
Linked inspection
No inspection record linked to this accident's victims.
Summary number
766048
Report ID
931400

Event description

Employee injured when palletizer actuates unexpectedly

Investigation abstract

Employee #1 was working with a Mollers palletizer, project #228-01, supplied by to his skull and arm; and multiple bruises and strains. The cause of the accide nt was inadequate engineering safeguards to ensure against accidental machine ac tivation while employeen presence is required within the danger area. Mollers North America, Grand Rapids, MI. This machine receives and automatically palletizes bags of sugar. The employee entered the material floor area to clear a jam that had stopped the machine. When he shifted the position of a misaligne d bag that had apparently had been blocking a light beam safety device, the mach ine started up. Employee #1 was knocked down and his limbs, torso, and head were compressed until a portion of his body apparently interrupted a light beam safe ty device, stopping further action until he was rescued. He suffered multiple fr actures including fractures to his jaw and leg; multiple cuts to areas including

Victim

  1. #1 Hospitalized Age 60 M

    Nature of injury
    12
    Part of body
    19
    Event type
    11
    Source
    27
    Occupation code
    999
    Human factor
    17
    Environmental factor
    8
    Task assigned
    1

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.