105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

OSHA Accident Investigation · Summary #768663

LEAK,OXYGEN,ACETYLENE TORCH,FLAMMABLE VAPORS,FIRE,TORCH

Event
LEAK,OXYGEN,ACETYLENE TORCH,FLAMMABLE VAPORS,FIRE,TORCH
Linked inspection
No inspection record linked to this accident's victims.
Summary number
768663
Report ID
626300

Event description

ONE KILLED AND ONE INJURED IN VEGETABLE OIL EXPLOSION

Investigation abstract

Two employees were cutting four bolts off a value flange on a vegetable oil line safe and isolated prior to cutting into it. in a food processing plant using an oxygen and acetylene torch. Employees #1 an d #2 thought the line was isolated and depressurized, but oil had just pumped th rough the line that was filled with 60-80 lbs of air pressure to blow the oil re sidue out of the line. As they cut off the third bolt, the line began to leak an oil mist. Employees #1 and #2 were enveloped by the mist when the torch ignited the mist resulting in a 40-ft fire ball. Employee #1 was burned over 100 percen t of his body and died several hours later. Employee #2 was burned over 50 perce nt of his body and was hospitalized. Neither employee verified that the line was

Victims (2)

  1. #1 Fatality Age 33 M

    Nature of injury
    5
    Part of body
    4
    Event type
    14
    Source
    16
    Occupation code
    999
    Human factor
    4
    Environmental factor
    7
    Task assigned
    1
  2. #2 Hospitalized Age 40 M

    Nature of injury
    5
    Part of body
    19
    Event type
    14
    Source
    16
    Occupation code
    999
    Human factor
    4
    Environmental factor
    7
    Task assigned
    1

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.