105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

OSHA Accident Investigation · Summary #781567

LEAK,LUNG,ASPHYXIATED,REACTOR,SUFFOCATED,TORSO,NECK

Event
LEAK,LUNG,ASPHYXIATED,REACTOR,SUFFOCATED,TORSO,NECK
Linked inspection
No inspection record linked to this accident's victims.
Summary number
781567
Report ID
452110

Event description

TEN EMPLOYEES EXPOSED DURING REACTOR VESSEL LEAK

Investigation abstract

Ten employees were exposed when a reactor vessel which was used for making Freon developed a leak in the heating coil. Hydrogen fluoride entered the coil and pr essure built up. A manual valve gave way, releasing a hydrogen fluoride/hydrochl oric acid gas cloud across the plant. Ten people were sent to the hospital. Empl oyee #8 was hospitalized for chest pain and pharyngeal irritation. All the rest were given calcium gluconate by nebulizer and released.

Victims (10)

  1. #1 Non-hospitalized injury Age 46 M

    Nature of injury
    21
    Part of body
    31
    Event type
    8
    Source
    9
    Occupation code
    699
    Human factor
    14
    Environmental factor
    7
    Hazardous substance
    1430
    Task assigned
    1
  2. #10 Non-hospitalized injury Age 52 F

    Nature of injury
    21
    Part of body
    8
    Event type
    14
    Source
    9
    Occupation code
    999
    Human factor
    14
    Environmental factor
    7
    Hazardous substance
    1430
    Task assigned
    1
  3. #2 Non-hospitalized injury Age 40 M

    Nature of injury
    21
    Part of body
    31
    Event type
    8
    Source
    9
    Occupation code
    699
    Human factor
    14
    Environmental factor
    7
    Hazardous substance
    1430
    Task assigned
    1
  4. #3 Non-hospitalized injury Age 37 M

    Nature of injury
    21
    Part of body
    31
    Event type
    8
    Source
    9
    Occupation code
    633
    Human factor
    14
    Environmental factor
    7
    Hazardous substance
    1430
    Task assigned
    1
  5. #4 Non-hospitalized injury Age 31 M

    Nature of injury
    21
    Part of body
    31
    Event type
    8
    Source
    9
    Occupation code
    699
    Human factor
    14
    Environmental factor
    7
    Hazardous substance
    1430
    Task assigned
    1
  6. #5 Non-hospitalized injury Age 31 M

    Nature of injury
    21
    Part of body
    31
    Event type
    8
    Source
    9
    Occupation code
    699
    Human factor
    14
    Environmental factor
    7
    Hazardous substance
    1430
    Task assigned
    1
  7. #6 Non-hospitalized injury Age 43 M

    Nature of injury
    21
    Part of body
    31
    Event type
    8
    Source
    9
    Occupation code
    699
    Human factor
    14
    Environmental factor
    7
    Hazardous substance
    1430
    Task assigned
    1
  8. #7 Non-hospitalized injury Age 37 M

    Nature of injury
    21
    Part of body
    31
    Event type
    8
    Source
    9
    Occupation code
    699
    Human factor
    14
    Environmental factor
    7
    Hazardous substance
    1430
    Task assigned
    1
  9. #8 Hospitalized Age 40 F

    Nature of injury
    21
    Part of body
    19
    Event type
    14
    Source
    9
    Occupation code
    426
    Human factor
    14
    Environmental factor
    7
    Hazardous substance
    1430
    Task assigned
    1
  10. #9 Non-hospitalized injury Age 33 M

    Nature of injury
    21
    Part of body
    9
    Event type
    14
    Source
    9
    Occupation code
    699
    Human factor
    14
    Environmental factor
    7
    Hazardous substance
    1430
    Task assigned
    1

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