105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

OSHA Accident Investigation · Summary #809053

DIE,DIE CUTTING PRESS,GUARD,WORK RULES,THUMB,POINT OF OPERATION,PUNCH PRESS,CONTUSION,MACHINE--MISC

Event
DIE,DIE CUTTING PRESS,GUARD,WORK RULES,THUMB,POINT OF OPERATION,PUNCH PRESS,CONTUSION,MACHINE--MISC
Linked inspection
No inspection record linked to this accident's victims.
Summary number
809053
Report ID
453710

Event description

EMPLOYEE'S THUMB INJURED WHEN CAUGHT IN PUNCH PRESS

Investigation abstract

EMPLOYEE #1 WAS OPERATING A PARTIAL REVOLUTION MINSTER PUNCH PRESS. THE PRESS WA IS THUMB. THE PARTS OF THE DIE WHICH STRUCK HIS THUMB DID NOT MAKE CONTACT. THE SLIGHT GAP SAVED THE EMPLOYEE'S THUMB FROM COMPLETE AMPUTATION. THE EMPLOYEE SUF FERED ONLY A BRUISED LEFT THUMB. HE LATER ADMITTED THAT RETRIEVING THE PART WITH OUT FIRST STOPPING THE PRESS WAS AT HIS OWN VOLITION. HE COULD NOT REMEMBER WHY HE HAD NOT STOPPED THE PRESS. S OPERATING IN THE AUTOMATIC MODE. THE POINT OF OPERATION WAS GUARDED BY BAR-TYP E BARRIER GUARDS. THE FORMED PARTS WERE EJECTED FROM THE POINT OF OPERATION BY C OMPRESSED AIR, SO THERE WAS NO NEED FOR THE OPERATOR TO PLACE HIS HAND INTO THE POINT OF OPERATION. THIS OPERATION DOES NOT TAKE PLACE ON A PRODUCTION LINE, SO THE OPERATOR HAS THE AUTHORITY TO STOP THE PRESS AT ANY TIME. ONE OF THE FORMED PARTS DID NOT PROPERLY EJECT INTO THE PRODUCT CATCH BARREL, AND WAS LYING ON THE BED OF THE PRESS. EMPLOYEE #1 REACHED OVER AND THROUGH THE GUARD TO RETRIEVE TH E PART. THE PRESS, WHICH WAS OPERATING AT ABOUT 100 STROKES PER MINUTE, STRUCK H

Victim

  1. #1 Non-hospitalized injury Age 25 M

    Nature of injury
    3
    Part of body
    10
    Event type
    2
    Source
    26
    Occupation code
    706
    Human factor
    14
    Environmental factor
    1
    Task assigned
    1

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