Safety Incidents OSHA Severe Injury Reports · 2015–2025
105,991Records 70,589Employers 85,836Hospitalizations 27,959Amputations 2015-01-01 2025-11-30

OSHA Accident Investigation · Summary #818203

GULF MACHINERY COMPANY

Event
BURN, HEAT, VAPOR, FLAMMABLE LIQUID, TORCH, EXPLOSION, PIPE, BRIDGE, TANK, CHEMICAL
NAICS
000000
Inspection type
Referral
Activity number
#102821543
Employer profile
GULF MACHINERY COMPANY
Summary number
818203
Report ID
418800

Event description

EMPLOYEE DIED FORM CHEMICAL BURNS

Investigation abstract

On May 9, 1989, Employee #1 and coworker were working approximately 24 feet from the ground pipe bridge walk on a condensate tank, which contained water and d-l imonene, which is the flammable oil. Employee #1 and the coworker were using a h and held torch to cut into the top section of the tank. Heat from the cutting wa s transferred into the tank, producing vapors and causing an explosion. Employee #1 and the coworker were hit by the flames and the explosion knocked them off t he pipe bridge walk onto the ground. The coworker sustained injuries and burns f rom d-limonene. Employee #1 sustained burns to 90 percent of his body and died.

Victim

  1. #1 Fatality Age 33 Male

    Nature of injury
    Burn(Chemical) (4)
    Part of body
    MULTIPLE (19)
    Accident type
    OTHER (14)
    Source of injury
    CHEM LIQUIDS/VAPORS (9)
    Occupation
    Boilermakers (643)
    Human factor
    INSUFF/LACK/WRITN WRK PRAC PROG. (18)
    Environmental factor
    GAS/VAPOR/MIST/FUME/SMOKE/DUST (7)
    Hazardous substance
    8880
    Task assigned
    Task regularly assigned (1)

Labels are OSHA's own, from the code dictionary published with the accident-investigation file. The raw code is shown beside each one so this page can be reconciled against OSHA's bulk data. OSHA notes that nature of injury, part of body, source of injury and accident type in this file are not coded to the Occupational Injury and Illness Classification System, and that the occupation titles are not standardised — so these values are not directly comparable with the OIICS-coded severe injury reports.