105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

OSHA Accident Investigation · Summary #851097

DIE,CRUSHED,POINT OF OPERATION,DIE CASTING MACHINE

Event
DIE,CRUSHED,POINT OF OPERATION,DIE CASTING MACHINE
Linked inspection
No inspection record linked to this accident's victims.
Summary number
851097
Report ID
521100

Event description

EMPLOYEE CRUSHED TO DEATH IN A DIE CAST MACHINE

Investigation abstract

EMPLOYEE #1, A DIE CASTING MACHINE OPERATOR, WAS CRUSHED TO DEATH IN THE MACHINE 'S DIE WHILE SCRAPING FLASHING IN THE DIE AREA. HE TRIPPED THE CONTROLS THAT CLO SED THE CORES AND RELEASED THE SAFETY DIE RESTRAINT. HE THEN REACHED INTO THE DI E. THE MACHINE CYCLED (MALFUNCTIONED), CRUSHING EMPLOYEE #1. THE MACHINE WAS TES TED LATER AND FOUND TO BE MALFUNCTIONING (THE MECHANICAL SAFETY RESTRAINT LATCH WAS STICKING IN THE OPEN POSITION). THIS ALLOWED THE SAFETY RESTRAINT TO RELEASE BEFORE THE OPERATOR CYCLED THE CLOSING OF THE DIE.

Victim

  1. #1 Fatality Age 30 M

    Nature of injury
    1
    Part of body
    5
    Event type
    2
    Source
    26
    Occupation code
    719
    Human factor
    17
    Environmental factor
    4
    Task assigned
    1

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.