Safety Incidents OSHA Severe Injury Reports · 2015–2025
105,991Records 71,450Employers 85,836Hospitalizations 27,959Amputations 2015-01-01 2025-11-30

OSHA Accident Investigation · Summary #869032

THE MEAD CORP.-FINE PAPER DIV-CHILPACO MILL

Event
HYDROCHLORIC ACID, BLEACH, WORK RULES, INHALATION, CHLORINE, CHEMICAL REACTION, PROCESS SAFETY, TOXIC FUMES, EVACUATION
NAICS
000000
Inspection type
Accident-driven
Activity number
#103130753
Employer profile
THE MEAD CORP.-FINE PAPER DIV-CHILPACO MILL
Summary number
869032
Report ID
522000

Event description

Nine employees inhale chlorine gas

Investigation abstract

Employees #3, #6, and #9 improperly mixed a 12 1/2 percent bleach solution and a hydrochloric acid solution during a boilout procedure, which began in the beate r room attached to a paper machine. The resulting chlorine gas affected Employee s #1 through #9, either at their work stations or while passing through the beat er room. Factors contributing to the accident include a lack of distinctive labe ling for the tote bins containing acids and caustics; lack of written procedures for chemical additions; and poor evacuation procedures.

Victims (9)

  1. #1 Non-hospitalized injury Age 60 M

    Nature of injury
    17
    Part of body
    28
    Event type
    8
    Source
    9
    Occupation code
    999
    Human factor
    18
    Environmental factor
    9
    Hazardous substance
    0640
    Task assigned
    1
  2. #2 Non-hospitalized injury Age 55 M

    Nature of injury
    17
    Part of body
    28
    Event type
    8
    Source
    9
    Occupation code
    999
    Human factor
    18
    Environmental factor
    9
    Hazardous substance
    0640
    Task assigned
    1
  3. #3 Non-hospitalized injury Age 25 F

    Nature of injury
    17
    Part of body
    28
    Event type
    8
    Source
    9
    Occupation code
    999
    Human factor
    18
    Environmental factor
    9
    Hazardous substance
    0640
    Task assigned
    1
  4. #4 Hospitalized Age 50 M

    Nature of injury
    17
    Part of body
    28
    Event type
    8
    Source
    9
    Occupation code
    999
    Human factor
    18
    Environmental factor
    9
    Hazardous substance
    0640
    Task assigned
    1
  5. #5 Non-hospitalized injury Age 54 M

    Nature of injury
    17
    Part of body
    28
    Event type
    8
    Source
    9
    Occupation code
    999
    Human factor
    18
    Environmental factor
    9
    Hazardous substance
    0640
    Task assigned
    1
  6. #6 Hospitalized Age 47 M

    Nature of injury
    17
    Part of body
    28
    Event type
    8
    Source
    9
    Occupation code
    999
    Human factor
    18
    Environmental factor
    9
    Hazardous substance
    0640
    Task assigned
    1
  7. #7 Non-hospitalized injury Age 29 M

    Nature of injury
    17
    Part of body
    28
    Event type
    8
    Source
    9
    Occupation code
    999
    Human factor
    18
    Environmental factor
    9
    Hazardous substance
    0640
    Task assigned
    1
  8. #8 Non-hospitalized injury Age 31 M

    Nature of injury
    17
    Part of body
    28
    Event type
    8
    Source
    9
    Occupation code
    999
    Human factor
    18
    Environmental factor
    9
    Hazardous substance
    0640
    Task assigned
    1
  9. #9 Non-hospitalized injury Age 20 M

    Nature of injury
    17
    Part of body
    28
    Event type
    8
    Source
    9
    Occupation code
    999
    Human factor
    18
    Environmental factor
    9
    Hazardous substance
    0640
    Task assigned
    2

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.