105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

OSHA Accident Investigation · Summary #890749

AMPUTATED,REPAIR,WORK RULES,LOCKOUT,ROLLER--MACH/PART,CAUGHT BETWEEN,CRUSHED,CONVEYOR,TOE,FOOT

Event
AMPUTATED,REPAIR,WORK RULES,LOCKOUT,ROLLER--MACH/PART,CAUGHT BETWEEN,CRUSHED,CONVEYOR,TOE,FOOT
Linked inspection
No inspection record linked to this accident's victims.
Summary number
890749
Report ID
352410

Event description

Employee 's foot injured in conveyor

Investigation abstract

Employee #1 needed to make repairs to a conveyor, but could not gain access from ht, so he climbed back onto the conveyor to free them. As he reached down, the c onveyor started, catching the toes on his left foot between the conveyor drum an d roller. His large toe and first toe were amputated and his foot was crushed. H e was hospitalized. the floor because material had been stacked in the permanent aisle beside the m achine. To reach the work area, he climbed onto the conveyor and walked approxim ately 40 ft to where he needed to weld a mount bracket. The conveyor had neither been locked out nor tagged out before the repairs were started, although Employ ee #1 had turned off power switches as he walked along it. When he finished the repairs, he turned the power switches back on, reset the emergency pull cord swi tch, and then walked back to the end of the conveyor. As he stepped off, he disc overed that the welding cables that he had pulled along with him had become caug

Victim

  1. #1 Hospitalized Age 32 M

    Nature of injury
    1
    Part of body
    11
    Event type
    2
    Source
    27
    Occupation code
    519
    Human factor
    10
    Environmental factor
    1
    Task assigned
    1

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.