105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

OSHA Accident Investigation · Summary #976274

BURN,RUPTURE,STEAM,EXPLOSION,TANK,ACCIDENTAL DISCHARGE,REFINERY,ASPHALT,HIGH TEMPERATURE

Event
BURN,RUPTURE,STEAM,EXPLOSION,TANK,ACCIDENTAL DISCHARGE,REFINERY,ASPHALT,HIGH TEMPERATURE
Linked inspection
No inspection record linked to this accident's victims.
Summary number
976274
Report ID
551800

Event description

Three employees killed, one burned in oil refinery explosion

Investigation abstract

At approximately 2:35 p.m. on October 30, 1988, Employees #1 through #4 were att he employees were sprayed with hot asphalt as the tank separated from its founda tion. Employees #1, #2, and #3 died as a result of severe 3rd-degree burns over 50 percent of their bodies. Employee #4 sustained 3rd-degree burns over approxim ately 40 percent of his body and was transported to a Chicago, IL, hospital in c ritical condition. A pocket of water confined under a solid layer of asphalt at the bottom of the tank, which rapidly converted to steam, was the probable cause of the explosion. empting to ignite the #3 oxidizer's incinerator using a makeshift torch when a v iolent internal explosion of the #3 oxidizer's tank occurred. The employees were standing on the ground at the east side of the incinerator, which is located in the northeast section of the refinery. An eyewitness stated the 176,000 gallon capacity tank, which was approximately 1/3 filled with 530 degree asphalt, viole ntly broke loose from its concrete foundations. The tank rose approximately 30 f t and traveled 40 ft west and collapsed along the west side of its foundation. T he most severe damage occurred along the southwest section of the tank's base. T

Victims (4)

  1. #1 Fatality Age 44 M

    Nature of injury
    4
    Part of body
    19
    Event type
    10
    Source
    35
    Occupation code
    699
    Human factor
    9
    Environmental factor
    10
    Hazardous substance
    2037
    Task assigned
    1
  2. #2 Fatality Age 37 M

    Nature of injury
    4
    Part of body
    19
    Event type
    10
    Source
    35
    Occupation code
    699
    Human factor
    9
    Environmental factor
    10
    Hazardous substance
    2037
    Task assigned
    1
  3. #3 Fatality Age 40 M

    Nature of injury
    4
    Part of body
    19
    Event type
    10
    Source
    35
    Occupation code
    699
    Human factor
    9
    Environmental factor
    10
    Hazardous substance
    2037
    Task assigned
    1
  4. #4 Hospitalized Age 44 M

    Nature of injury
    4
    Part of body
    19
    Event type
    10
    Source
    35
    Occupation code
    699
    Human factor
    9
    Environmental factor
    10
    Hazardous substance
    2037
    Task assigned
    1

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.