105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

OSHA Accident Investigation · Summary #978593

EYE,RESPIRATORY,THROAT,VENTILATION,OVEN,WORK RULES,INHALATION,METHYL CHLOROFORM,TOXIC FUMES,CHEMICAL

Event
EYE,RESPIRATORY,THROAT,VENTILATION,OVEN,WORK RULES,INHALATION,METHYL CHLOROFORM,TOXIC FUMES,CHEMICAL
Linked inspection
No inspection record linked to this accident's victims.
Summary number
978593
Report ID
950411

Event description

Five employees hospitalized after exposure to toxic fumes

Investigation abstract

At 7:15 a.m., a molecular sieve desiccant containing 80 percent methyl chlorofor sh or flame occurred; the oven was then unplugged and turned off. The building w as evacuated at 8:30 a.m. after several employees complained of respiratory, eye , and throat irritation. No chlorine, hydrogen chloride, or phosgene could be de tected in the oven at that time. As a precautionary measure, 35 employees (32 of the 165 main assembly room workers and 3 of the 7 receiving inspection room wor kers) were transported to the hospital for observation and evaluation. Based on their symptoms or previous medical conditions, five employees were hospitalized for observation. The lack of proper air-drying procedures before oven drying was among the factors causing the accident. m, 7 percent alcohol trichlorotrifluoroethane, 6 percent inhibitors (nitromethan e and 1,4-dioxane), and 1,1-dichloroethane, was placed inside an American Scient ific Products oven (Model No. DX-38) for drying. The 120-volt oven, operating at 220 to 230 degrees Fahrenheit, was located outside Building #809. At 7:30 a.m., employees within the building noticed a strange odor and called the safety offi ce. At 8:06 a.m., the safety office determined that the oven was the source of t he odor. Fumes had apparently been drawn into the main assembly and receiving in spection rooms while the oven was unattended. The oven door was opened and a fla

Victims (5)

  1. #1 Hospitalized Age 52 F

    Nature of injury
    21
    Part of body
    28
    Event type
    8
    Source
    9
    Occupation code
    213
    Human factor
    11
    Environmental factor
    7
    Hazardous substance
    1720
    Task assigned
    1
  2. #2 Hospitalized Age 49 F

    Nature of injury
    21
    Part of body
    28
    Event type
    8
    Source
    9
    Occupation code
    213
    Human factor
    11
    Environmental factor
    7
    Hazardous substance
    1720
    Task assigned
    1
  3. #3 Hospitalized Age 33 F

    Nature of injury
    21
    Part of body
    28
    Event type
    8
    Source
    9
    Occupation code
    213
    Human factor
    11
    Environmental factor
    7
    Hazardous substance
    1720
    Task assigned
    1
  4. #4 Hospitalized Age 28 F

    Nature of injury
    21
    Part of body
    28
    Event type
    8
    Source
    9
    Occupation code
    213
    Human factor
    11
    Environmental factor
    7
    Hazardous substance
    1720
    Task assigned
    1
  5. #5 Hospitalized Age 38 F

    Nature of injury
    21
    Part of body
    28
    Event type
    8
    Source
    9
    Occupation code
    213
    Human factor
    11
    Environmental factor
    7
    Hazardous substance
    1720
    Task assigned
    1

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