105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

OSHA Accident Investigation · Summary #997130

EYE,RESPIRATORY,CYLINDER,WORK RULES,RUPTURE,ANHYDROUS AMMONIA,HIGH PRESSURE,CHEMICAL BURN

Event
EYE,RESPIRATORY,CYLINDER,WORK RULES,RUPTURE,ANHYDROUS AMMONIA,HIGH PRESSURE,CHEMICAL BURN
Linked inspection
No inspection record linked to this accident's victims.
Summary number
997130
Report ID
551800

Event description

AMMONIA CYLINDER RUPTURED; 4 EMPLOYEES EXPOSED TO AMMONIA

Investigation abstract

AT APPROXMATELY 3:15 PM ON MAY 9, 1986, EMPLOYEES OF AMERICAN JUICE CO. INC., ST GAS. EMPLOYEE #1, WHO WAS APPROXIMATELY 5 FEET FROM THE CYLINDER, WAS BURNED IN THE EYES AND BODY AND ADMITTED TO THE HOSPITAL. EMPLOYEE #2 WAS ALSO ADMITTED TO THE HOSPITAL. EMPLOYEES #3 AND #4 WERE BOTH TREATED HAD RELEASED AT THE HOSPITA L. ALL EMPLOYEES OF AMERICAN JUICE REENTERED THE PLANT AT 5 PM. THE ANHYDROUS AM MONIA CYLINDER HAD A 21 INCH LONG SPLIT IN IT, APPROXIMATELY 3 1/2 INCHES WIDE A T THE WIDEST SPOT. ON SUNDAY, MAY 18, 1986, EMPLOYEE #1 DIED AT LOYOLA UNIVERSIT Y BURN CENTER, CHICAGO, ILLINOIS. ARTED TO CHARGE THE NUMBER 1 LINE CARBO-COOLER, USING A CYLINDER CONTAINING 150 POUNDS OF ANHYDROUS AMMONIA AT 129 PSI (ROOM TEMPERATURE). EMPLOYEE #1, IN AN EF FORT TO SPEED THE CHARGING PROCESS, WAS ADDING WATER AT 132 DEGREES TO THE AMMON IA CYLINDER (TO RAISE THE INTERNAL PRESSURE). EMPLOYEE #2 WAS WORKING ON 2 MAGNE TIC SWITCHES LOCATED NEAR THE SIGHT GLASS ON THE CARBO-COOLER. EMPLOYEE #3 WAS O PERATING THE #1 LINE FILLER, APPROXIMATELY 25 FEET FROM THE AMMONIA CYLINDER. EM PLOYEE #4 WAS PAINTING IN AISLE #3, APPROXIMATELY 45 FEET FROM THE CYLINDER. AT APPROXIMATELY 3:30 PM THE CYLINDER RUPTURED, PRODUCING A WHITE CLOUD OF AMMONIA

Victims (4)

  1. #1 Fatality Age 31 M

    Nature of injury
    4
    Part of body
    19
    Event type
    14
    Source
    19
    Occupation code
    754
    Human factor
    14
    Environmental factor
    7
    Hazardous substance
    0170
    Task assigned
    2
  2. #2 Hospitalized Age 27 M

    Nature of injury
    4
    Part of body
    19
    Event type
    14
    Source
    19
    Occupation code
    533
    Human factor
    14
    Environmental factor
    7
    Hazardous substance
    0170
    Task assigned
    1
  3. #3 Non-hospitalized injury Age 30 M

    Nature of injury
    4
    Part of body
    8
    Event type
    14
    Source
    19
    Occupation code
    754
    Human factor
    14
    Environmental factor
    7
    Hazardous substance
    0170
    Task assigned
    1
  4. #4 Non-hospitalized injury Age 35 M

    Nature of injury
    4
    Part of body
    8
    Event type
    14
    Source
    19
    Occupation code
    579
    Human factor
    14
    Environmental factor
    7
    Hazardous substance
    0170
    Task assigned
    1

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.