SAINT MARYS, PENNSYLVANIA—
Speer Carbon Company, LLC
Explosion of nonpressurized vapors, gases, or liquids · Thermal burns second degree
Final narrative
An employee was attempting to adjust the specific gravity of a treatment. The employee put chemicals into a bucket to add to the tank. The employee mixed the chemicals using a battery powered cordless drill with a mixing attachment. A spark from the motor ignited toluene vapors causing a flash explosion. The employee suffered first- and second-degree burns to the head, neck, and arms.
Similar incidents · Same event type
HOUSTON, TEXAS—
Fortune Foods Texas Inc.
Employee 1 was investigating a gas odor. While employee 1 was checking the equipment, a gas explosion occurred, resulting in a fire that burned the employee's face. Employee 2 entered the area and a second explosion occurred, causing burns to their face and arms. Employee 2 was hospitalized.
MINERAL WELLS, TEXAS—
Shumard Corporation
During fiberglass work, an employee mixed a methyl ethyl ketone peroxide (MEKP) catalyst with a cobalt chemical that they thought was a dye. A chemical reaction occurred, resulting in an explosion. The employee sustained second-degree burns on his back and a blister on his right arm.
ALLOY, WEST VIRGINIA—
WVA Manufacturing, LLC
At about 7:30 p.m. on August 12, 2025, an employee was using a backhoe to excavate accumulated slag and debris from a furnace tap area and ladle pit. Residual water in the material had not fully evaporated; upon disturbance, it reacted violently, resulting in an explosion. The employee suffered first, second, and some third-degree steam burns, mainly to the arms and knees with additional burns to the hands and the back of the neck. The employee was hospitalized.
MASSILLON, OHIO—
Cee-B Glass Inc
An employee was cutting glass for a custom windshield and was using denatured alcohol during the cutting process. The denatured alcohol caught fire and the flame traveled to a gallon-sized container of the liquid. The can exploded and the employee sustained second- and third-degree burns from the waist up.
CONLEY, GEORGIA—
Affiliated Fuel System, Inc
On April 18, 2025, an employee was cutting the lid off an empty 55-gallon drum using a plasma cutter. The drum originally contained a flammable liquid and residual liquid inside the drum ignited and exploded. The employee was hospitalized with burns to the face, chest, and arms.