2,042,423Injury reports 130,778Establishments Most recent incident 2025-12-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

OSHA Injury Report: Lone Star Assembly (Challenge Manufacturing Plant 6)

Injury · Other recordable case

On , an injury at Lone Star Assembly (Challenge Manufacturing Plant 6) in Irving, TX 75063 resulted in other recordable case. Employee was production Operator in motor vehicle metal parts stamping.

Establishment
Lone Star Assembly (Challenge Manufacturing Plant 6)
Parent company
Challenge Manufacturing
Street
5101 Statesman Dr
City
Irving
State
TX
ZIP
75063
On-site location
Station with part #86400152
Outcome
Other recordable case (code 4)
Type
Injury (code 1)

Picking up part # 86400152 our of the container

Picking up part # 86400152 our of the container when the parts slipped out of their left hand and EE attempted to catch the part catching their sleeve and cutting their left fore arm

Laceration to left arm

Metal Part #86400152

Left forearm laceration caused by catching falling part

Job description
Production Operator
SOC code
51-4199 — Metal Workers and Plastic Workers, All Other
NAICS code
336370 — Motor vehicle metal parts stamping
NAICS vintage
2012
Avg employees
118
Total hours worked
230808
EIN
382373161
Establishment ID
653295
Employer case #
8
Date of incident
Shift started
6:00
Time of incident
11:00
Filing year
2024
Submitted
04FEB2025:21:43:00

Data from OSHA ITA Form 300/301 electronic submissions, filing year 2024. ITA Case Detail records are establishment-reported submissions, not OSHA inspections — no per-record IMIS deep link exists.