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Safety Incidents OSHA Severe Injury Reports · 2015–2025

OSHA Injury Report: Berntsen Brass & Aluminum Foundry, Inc.

Injury · Other recordable case

On , an injury at Berntsen Brass & Aluminum Foundry, Inc. in Madison, WI 53704 resulted in other recordable case. Employee was laborer in aluminum castings (except die-castings), unfinished, manufacturing.

Establishment
Berntsen Brass & Aluminum Foundry, Inc.
Parent company
Berntsen Brass & Aluminum Foundry, Inc.
Street
2334 Pennsylvania Ave.
City
Madison
State
WI
ZIP
53704
On-site location
Aluminum Pour Deck
Outcome
Other recordable case (code 4)
Type
Injury (code 1)

Scooping molten aluminum metal out of furnace.

He was using a hand ladle to scoop moltem aluminum metal out of the furnace. He then rested the ladle on the edge of the furnace to get a more secure grip on his pouring ladle and that is when a small amount of molten metal splashed out of his ladle and onto his leg causing a burn. The metal was able to get behind his PPE. He was wearing the proper PPE at the time of the incident.

Burn to left lower leg.

Molten metal

Burn to left leg during molten metal pouring operation.

Job description
Laborer
SOC code
53-7062 — Laborers and Freight, Stock, and Material Movers, Hand
NAICS code
331524 — Aluminum castings (except die-castings), unfinished, manufacturing
NAICS vintage
2012
Avg employees
104
Total hours worked
250703
EIN
391038170
Establishment ID
183533
Employer case #
CDI 402
Date of incident
Shift started
5:00
Time of incident
8:30
Filing year
2024
Submitted
19FEB2025:17:41:00

Data from OSHA ITA Form 300/301 electronic submissions, filing year 2024. ITA Case Detail records are establishment-reported submissions, not OSHA inspections — no per-record IMIS deep link exists.