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Safety Incidents OSHA Severe Injury Reports · 2015–2025

OSHA Injury Report: Mill Operations Demopolis PM

Injury · Job transfer or restriction

On , an injury at Mill Operations Demopolis PM in Demopolis, AL 36732 resulted in job transfer or restriction. Employee was operator in pULP MILLS PRODUCING PAPERBOARD.

Establishment
Mill Operations Demopolis PM
Parent company
Smurfit Westrock
Street
28270 U.S. Highway 80 West
City
Demopolis
State
AL
ZIP
36732
On-site location
Softwood bleach plant
Outcome
Job transfer or restriction (code 3)
Type
Injury (code 1)
Days restricted or transferred
3

At approximately [REDACTED] the [REDACTED] pump failed and the EoP Washer began to overflow The crew leader sent the field operator to investigate Upon entering the operating floor the field operator saw stock backing up in the EoP repulper and out of the washer hood doors The crew leader immediately cut the stock off and the field operator went downstairs to check on the [REDACTED] pump When the operator arrived they tried to get over to the pump but was unable to reach it due to the presence of high residual stock and gas The operator exited the bleach plant and evaluated tasks that still need to be completed to isolate the equipment and returned to the 4th floor to close valves to the EoP washer and repulper When they exited the bleach plant they began to exhibit signs of ClO2 exposure At no point did the teammate don an SCBA or recall hearing the area alarms

At approximately [REDACTED] the [REDACTED] pump failed and the EoP Washer began to overflow The crew leader sent the field operator to investigate Upon entering the operating floor the field operator saw stock backing up in the EoP repulper and out of the washer hood doors The crew leader immediately cut the stock off and the field operator went downstairs to check on the [REDACTED] pump When the operator arrived they tried to get over to the pump but was unable to reach it due to the presence of high residual stock and gas The operator exited the bleach plant and evaluated tasks that still need to be completed to isolate the equipment and returned to the 4th floor to close valves to the EoP washer and repulper When they exited the bleach plant they began to exhibit signs of ClO2 exposure At no point did the teammate don an SCBA or recall hearing the area alarms

Respiratory irritation e.g. Asthma Internal SystemsOrgans Respiratory System

CLO2

Respiratory irritation (eg Asthma) Internal Systems Organs Respiratory System CLO2 Env Exposure (temp noise air contaminants)

Job description
Operator
SOC code
51-9199 — Production Workers, All Other
NAICS code
322130 — PULP MILLS PRODUCING PAPERBOARD
NAICS vintage
2022
Avg employees
431
Total hours worked
1005041
EIN
581271825
Establishment ID
1501733
Employer case #
660
Date of incident
Shift started
18:30
Time of incident
21:15
Filing year
2025
Submitted
24FEB26:15:59:00

Data from OSHA ITA Form 300/301 electronic submissions, filing year 2025. ITA Case Detail records are establishment-reported submissions, not OSHA inspections — no per-record IMIS deep link exists.