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OSHA Inspection: VALERO REFINING COMPANY

Planned inspection · Safety discipline

On , OSHA opened a planned safety inspection of VALERO REFINING COMPANY in 800 BILLINGSPORT ROAD, PAULSBORO, NJ 08066 (NAICS 000000). OSHA activity number 106891989.

What this inspection record means

OSHA opens inspections for many reasons — routine scheduling under a national or local emphasis program, an employee complaint or referral, or a follow-up after a reported injury. Opening or conducting an inspection is not itself an allegation or a finding that this employer broke any rule; any findings appear as the citations listed below, and citations can be contested, reduced, or withdrawn.

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Site address
800 BILLINGSPORT ROAD
City
PAULSBORO
State
NJ
ZIP
08066
Inspection type
Planned (H)
Scope
Complete (A)
Discipline
Safety
Advance notice
No
Union status
Y
Opened
Closing conference
Case closed
Last modified
Data loaded
NAICS code
000000
SIC code (legacy)
2911
Employees
868
Ownership type
A

28 citations on file for this inspection.

5(a)(1)

Deleted Serious Gravity 10 5 instances 10 exposed
Issued
Feb 19, 1991
Abate by
Mar 5, 1991
Penalty
Initial $1,000 · Current $1,000
SECTION 5(A)(1) OF THE OCCUPATIONAL SAFETY AND HEALTH ACT OF 1970: THE
EMPLOYER DID NOT FURNISH EMPLOYMENT AND A PLACE OF EMPLOYMENT WHICH WERE
FREE FROM RECOGNIZED HAZARDS THAT WERE CAUSING OR LIKELY TO CAUSE DEATH
OR SERIOUS PHYSICAL HARM TO EMPLOYEES IN THAT EMPLOYEES WERE EXPOSED TO
A FIRE AND EXPLOSION HAZARD AS FOLLOWS:
A) THE S.R.U COMPLEX CONTROL ROOM PRESSURIZATION SYSTEM WAS NOT IN
OPERATION, EXPOSING EMPLOYEES TO THE HAZARD OF FIRE/EXPLOSION IN
THE EVENT OF A RELEASE OF HYDROGEN SULFIDE INTO A NON-CLASSIFIED
LOCATION. CONDITION OBSERVED ON OR ABOUT 12/6/90.
AMONG OTHER METHODS, ONE FEASIBLE AND ACCEPTABLE METHOD TO CORRECT THIS
HAZARD IS TO ENSURE THOROUGH AND PROPER MAINTENANCE OF THE SYSTEM AND
OPERATOR TRAINING SO THAT THE POSITIVE PRESSURE AIR SYSTEM IS IN
OPERATION AT ALL TIMES AS REFERENCED IN NFPA 496, CHAPTER 3.
Recent events (2)
  • — I (S) $1000.00
  • — Z (S) $1000.00

5(a)(1)

Serious Gravity 10 5 instances 10 exposed
Issued
Feb 19, 1991
Abate by
Sep 19, 1991
Penalty
Current $1,000
SECTION 5(A)(1) OF THE OCCUPATIONAL SAFETY AND HEALTH ACT OF 1970: THE
EMPLOYER DID NOT FURNISH EMPLOYMENT AND A PLACE OF EMPLOYMENT WHICH WERE
FREE FROM RECOGNIZED HAZARDS THAT WERE CAUSING OR LIKELY TO CAUSE DEATH
OR SERIOUS PHYSICAL HARM TO EMPLOYEES IN THAT EMPLOYEES WERE EXPOSED TO
A FIRE AND EXPLOSION HAZARD AS FOLLOWS;
A) EMPLOYEES EXPOSED TO THE HAZARD OF FIRE/EXPLOSION IN THAT CONTROL
ROOM VENTILATION SYSTEM AIR INTAKES DID NOT PREVENT THE ENTRANCE OF
FLAMMABLE VAPORS/GASES SUCH AS, BUT NOT LIMITED TO, HYDROGEN SULFIDE
AND HYDROCARBONS INTO THE CONTRO ROOMS (S.R.U., SULFER COMPLEX, HIGH
PRESSURE REFORMER, HPR, FLUID CATALYTIC CRACKING/ALKYLIZATION,
FCC/ALKY; AND COKER CONTROL ROOMS) IN THE EVENT OF A RELEASE.
CONDITION OBSERVED ON OR ABOUT 12/6/90 AND 12/18/90.
AMONG OTHER METHODS, ONE FEASIBLE AND ACCEPTABLE METHOD TO CORRECT THIS
HAZARD IS TO PROVIDE MONITORING DEVICE(S) AT THE AIR INTAKE TO DETECT
FLAMMABLE VAPORS OR GASES, GIVE SUITABLE WARNING AND TO HAVE THE
DEVICE(S) INTERLOCKED SO AS TO AUTOMATICALLY SHUT DOWN THE AIR INTAKE
AS REFERENCED IN NFPA 496, CHAPTER 3.
Recent events (2)
  • — I (S) $1000.00
  • — Z (S)

5(a)(1)

Deleted Serious Gravity 10 5 instances 10 exposed
Issued
Feb 19, 1991
Abate by
Mar 19, 1991
SECTION 5(A)(1) OF THE OCCUPATIONAL SAFETY AND HEALTH ACT OF 1970: THE
EMPLOYER DID NOT FURNISH EMPLOYMENT AND A PLACE OF EMPLOYMENT WHICH WERE
FREE FROM RECOGNIZED HAZARDS THAT WERE CAUSING OR LIKELY TO CAUSE DEATH
OR SERIOUS PHYSICAL HARM TO EMPLOYEES IN THAT EMPLOYEES WERE EXPOSED TO
A FIRE AND EXPLOSION HAZARD AS FOLLOWS:
A) EMPLOYEES EXPOSED TO THE HAZARDS OF FIRE/EXPLOSION BECAUSE OF THE
INABILITY TO QUICKLY, SAFELY AND EFFECTIVELY ISOLATE PRODUCTION
UNITS IN THE EVENT OF A MAJOR RELEASE OF FLAMMABLE VAPORS/GASES,
DUE TO THE LACK OF PROPER ACCESSABILITY AND/OR IDENTIFICATION OF
THE BATTERY LIMIT ISOLATION VALVES:
1) SULFUR COMPLEX - SULFUR UNITS AND TAIL GAS UNITS ISOLATION VALVES
WERE NOT ACCESSIBLE AND COULD NOT BE IDENTIFIED FROM GROUND LEVEL.
CONDITION OBSERVED ON OR ABOUT 12/6/90.
2) ALKY UNIT AND UNSATURATED GAS PLANT - ISOLATION VALVES COULD NOT BE
IDENTIFIED FROM GROUND LEVEL.
CONDITION OBSERVED ON OR ABOUT 12/18/90.
AMONG OTHER METHODS, ONE FEASIBLE AND ACCEPTABLE METHOD TO CORRECT THIS
HAZARD IS TO PROVIDE PLATFORM WITH PROPER ACCESSIBILITY TO ISOLATION
VALVES AS WELL AS MARKING VALVES SO THAT THEY CAN BE READILY IDENTIFIED
FROM THE GROUND LEVEL. AS REFERENCED BY MOBIL'S "BATTERY LIMIT ISOLATION
VALVE PROCEDURES", REVIEWED JUNE 1990.
Recent events (2)
  • — I (S)
  • — Z (S)

5(a)(1)

Serious Gravity 10 5 instances 10 exposed
Issued
Feb 19, 1991
Abate by
Sep 19, 1991
SECTION 5(A)(1) OF THE OCCUPATIONAL SAFETY AND HEALTH ACT OF 1970: THE
EMPLOYER DID NOT FURNISH EMPLOYMENT AND A PLACE OF EMPLOYMENT WHICH WERE
FREE FROM RECOGNIZED HAZARDS THAT WERE CAUSING OR LIKELY TO CAUSE DEATH
OR SERIOUS PHYSICAL HARM TO EMPLOYEES IN THAT EMPLOYEES WERE EXPOSED TO
A FIRE AND EXPLOSION HAZARD AS FOLLOWS;
A) SULFUR RECOVERY COMPLEX - CRITICAL INTERLOCKS WERE NOT PART OF A
PERIODIC TESTING PROGRAM SO AS TO ENSURE THEIR RELIABILITY AND
ACHIEVE PROPER EMPLOYEE PROTECTION IN THE EVENT OF A PROCESS UPSET
TO PREVENT THE RELEASE OF FLAMMABLE VAPORS/GASES.
CONDITION OBSERVED ON OR ABOUT 12/6/90.
AMONG OTHER METHODS, ONE FEASIBLE AND ACCEPTABLE METHOD TO CORRECT THIS
HAZARD IS TO ESTABLISH A CRITICAL INTERLOCK TESTING PROGRAM TO ENSURE
RELIABILITY AND PROPER OPERATION OF THE EMERGENCY SHUTDOWN SYSTEM, AS
REFERENCED BY THE AMERICAN PETROLEUM INSTITUTE'S RECOMMENDED PRACTICE
550.
Recent events (2)
  • — I (S)
  • — Z (S)

5(a)(1)

Serious Gravity 10 5 instances 10 exposed
Issued
Feb 19, 1991
Abate by
Mar 19, 1991
SECTION 5(A)(1) OF THE OCCUPATIONAL SAFETY AND HEALTH AT OF 1970: THE
EMPLOYER DID NOT FURNISH EMPLOYMENT AND A PLACE OF EMPLOYMENT WHICH WERE
FREE FROM RECOGNIZED HAZARDS THAT WERE CAUSING OR LIKELY TO CAUSE DEATH
OR SERIOUS PHYSICAL HARM TO EMPLOYEES IN THAT EMPLOYEES WERE EXPOSED TO
A FIRE AND EXPLOSION HAZARD AS FOLLOWS:
A) THE EMPLOYER'S EMPLOYEES WERE EXPOSED TO THE HAZARD OF FIRE/EXPLOSION
AS THE EMPLOYER DID NOT ENSURE THAT CONTRACTORS PERFORMING WELDING/
CUTTING/BURNING ACTIVITIES IN HAZARDOUS LOCATIONS AT THE EMPLOYER'S
FACILITY HAD BEEN ADEQUATELY TRAINED IN THE HAZARDS OF SUCH WORK IN
SUCH LOCATIONS IN THAT WORK PERMITS WERE NOT PROPERLY COMPLETED FOR
THE ACTIVITIES DESCRIBED.
CONDITION OBSERVED ON OR ABOUT 12/10/90.
AMONG OTHER METHODS, ONE FEASIBLE AND ACCEPTABLE METHOD TO CORRECT THIS
HAZARD IS TO INSTRUCT AND/OR RE-TRAIN THE APPROPRIATE PERSONNEL TO
ENSURE THAT THE REQUIREMENTS OF MOBIL'S HOT WORK, SAFE WORK AND ENTRY
PERMIT SYSTEM ARE MET BEFORE ALLOWING CONTRACTORS TO PROCEED WITH SUCH
WORK AS REFERENCED BY MOBIL'S SAFETY MANUAL - TAB 5.1

1910.22 A01

Serious Gravity 08 5 instances 10 exposed
Issued
Feb 19, 1991
Abate by
Mar 5, 1991
Penalty
Initial $800 · Current $800

1910.22 A02

Serious Gravity 10 1 instance 10 exposed
Issued
Feb 19, 1991
Abate by
Mar 5, 1991
Penalty
Initial $1,000 · Current $1,000

1910.23 A02

Serious Gravity 08 2 instances 1 exposed
Issued
Feb 19, 1991
Abate by
Mar 5, 1991
Penalty
Initial $800 · Current $800

1910.23 C01

Serious Gravity 08 1 instance 3 exposed
Issued
Feb 19, 1991
Abate by
Mar 12, 1991
Penalty
Initial $800 · Current $800

1910.27 D03

Serious Gravity 06 1 instance 3 exposed
Issued
Feb 19, 1991
Abate by
Mar 5, 1991
Penalty
Initial $600 · Current $600

1910.132 A

Serious Gravity 06 3 instances 10 exposed
Issued
Feb 19, 1991
Abate by
Mar 12, 1991
Penalty
Initial $600 · Current $600

1910.147 C05 II

Other-than-serious Gravity 09 1 instance 10 exposed
Issued
Feb 19, 1991
Abate by
Mar 19, 1991
Penalty
Initial $900
Recent events (2)
  • — I (O)
  • — Z (S) $900.00

1910.147 C05 IID

Other-than-serious Gravity 09 1 instance 10 exposed
Issued
Feb 19, 1991
Abate by
Feb 23, 1991
Recent events (2)
  • — I (O)
  • — Z (S)

1910.147 C06 II

Other-than-serious Gravity 09 2 instances 10 exposed
Issued
Feb 19, 1991
Abate by
Mar 19, 1991
Recent events (2)
  • — I (O)
  • — Z (S)

1910.156 C01

Serious Gravity 08 1 instance 5 exposed
Issued
Feb 19, 1991
Abate by
Apr 19, 1991
Penalty
Initial $800 · Current $800
Recent events (2)
  • — I (S) $800.00
  • — Z (S) $800.00

1910.303 F

Serious Gravity 06 4 instances 4 exposed
Issued
Feb 19, 1991
Abate by
Feb 26, 1991
Penalty
Initial $600 · Current $600

1910.303 G01 I

Serious Gravity 06 1 instance 4 exposed
Issued
Feb 19, 1991
Abate by
Mar 5, 1991
Penalty
Initial $600 · Current $600

1910.305 B02

Serious Gravity 06 3 instances 3 exposed
Issued
Feb 19, 1991
Abate by
Mar 5, 1991
Penalty
Initial $600 · Current $600

1910.305 G01 III

Serious Gravity 08 1 instance 10 exposed
Issued
Feb 19, 1991
Abate by
Feb 23, 1991
Penalty
Initial $800 · Current $800

1910.307 B

Serious Gravity 10 16 instances 10 exposed
Issued
Feb 19, 1991
Abate by
Mar 5, 1991
Penalty
Initial $1,000 · Current $1,000

1910.1200 H01

Deleted Serious Gravity 06 1 instance 10 exposed
Issued
Feb 19, 1991
Abate by
Mar 19, 1991
Penalty
Initial $600 · Current $600
Recent events (2)
  • — I (S) $600.00
  • — Z (S) $600.00

1910.1200 H02 II

Other-than-serious Gravity 06 1 instance 10 exposed
Issued
Feb 19, 1991
Abate by
Apr 19, 1991
Recent events (2)
  • — I (O)
  • — Z (S)

1904.2 A

Other-than-serious 3 instances 10 exposed
Issued
Feb 19, 1991
Abate by
Feb 23, 1991
Penalty
Initial $300 · Current $300

1910.1001 J02 I

Other-than-serious 1 instance 10 exposed
Issued
Feb 19, 1991
Abate by
Mar 6, 1991

Hazardous substances 9020

1910.1001 K01

Other-than-serious 2 instances 10 exposed
Issued
Feb 19, 1991
Abate by
Mar 5, 1991

Hazardous substances 9020

1910.1200 F05 I

Other-than-serious 3 instances 10 exposed
Issued
Feb 19, 1991
Abate by
Mar 5, 1991

1910.1200 F05 II

Other-than-serious 3 instances 10 exposed
Issued
Feb 19, 1991
Abate by
Mar 5, 1991

1910.1200 F09

Other-than-serious 1 instance 10 exposed
Issued
Feb 19, 1991
Abate by
Mar 5, 1991

View Valero Refining Company's full OSHA safety record →

This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). The original IMIS detail view is available at OSHA's Establishment Search for activity number 106891989.

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