POINT COMFORT, TX —
OSHA Inspection: FORMOSA PLASTICS CORPORATION, TEXAS
Referral inspection · Health discipline
At a glance
On , OSHA opened a referral health inspection of FORMOSA PLASTICS CORPORATION, TEXAS in 201 FORMOSA DRIVE, POINT COMFORT, TX 77978 (NAICS 000000). OSHA activity number 107624793.
OSHA opens inspections for many reasons — routine scheduling under a national or local emphasis program, an employee complaint or referral, or a follow-up after a reported injury. Opening or conducting an inspection is not itself an allegation or a finding that this employer broke any rule; any findings appear as the citations listed below, and citations can be contested, reduced, or withdrawn.
Where did this inspection happen?
- Establishment
- FORMOSA PLASTICS CORPORATION, TEXAS
- Site address
- 201 FORMOSA DRIVE
- City
- POINT COMFORT
- State
- TX
- ZIP
- 77978
- Mailing
- P.O. BOX 700, POINT COMFORT, TX 77978
What kind of inspection was it?
- Inspection type
- Referral (C)
- Scope
- Complete (A)
- Discipline
- Health
- Advance notice
- No
- Union status
- N
When did the case open and close?
- Opened
- Closing conference
- Case closed
- Last modified
- Data loaded
Establishment context
- NAICS code
- 000000
- SIC code (legacy)
- 2869
- Employees
- 150
- Ownership type
- A
Citations
83 citations on file for this inspection.
5(a)(1)
- Issued
- Jan 14, 1992
- Abate by
- Jun 30, 1993
- Penalty
- Initial $4,500 · Current $4,050 Reduced
General-duty citation text
The employer is not limited to the abatement methods suggested by OSHA; the methods explained are general and may not be effective in all cases; and the employer is responsible for selecting and carrying out an effective abatement method. Section 5(a)(1) of the Occupational Safety and Health Act of 1970: The employer did not furnish employment and a place of employment which were free from recognized hazards that were causing or likely to cause death or serious physical harm to employees in that: Employee(s) were exposed to the hazard of fire and explosion which could result in severe burns, multiple traumatic injuries and/or death in that: I. The employer did not utilize effective process controls to prevent employees exposure to fire and explosion in that: A. The employer did not operate the oxychlorination reactors with the designed process controls implemented to prevent an uncontrolled reaction resulting in fire and explosion in that: 1. The employer operated the VR201A, VR201B and VR201C with the oxygen analyzers of the feed stream being unreliable and in an ESD (emergency shutdown) bypass mode as normal operating conditions. 2. The employer operated VR201A and VR201B with the inlet pressure controller of the feed to the reactors in an ESD (emergency shutdown) bypass mode as normal operating conditions. 3. The employer operated VR201B with the high pressure discharge controller in an ESD (emergency shutdown) bypass mode as normal operating conditions. 4. The employer operated VR201A and VR201B with the high temperature controller in an ESD (emergency shutdown) bypass mode as normal operating conditions. B. The employer did not operate the Ethylene Dichloride crackers with the designed process controls to prevent fire and explosion in that: 1. The employer operated the Ethylene Dichloride crackers VR401A, VR401B, VR401C with the EDC feed low flow controller ESD (emergency shutdown) bypassed as normal operating conditions. 2. The employer operated the Ethylene Dichloride crackers VR401A, VR401B, VR401C with the low flow quench controller ESD (emergency shutdown) bypassed as normal operating conditions. 3. The employer operated the Ethylene Dichloride cracker VR401A, VR401B, VR401C with the low fuel gas pressure controller ESD (emergency shutdown) bypassed as normal operating conditions. Feasible abatement methods to correct these conditions may include but are not limited to installing and maintaining reliable analyzers/controllers to assure the correct measurement of critical control parameters of chemical processes; implementing an effective Chemical Process Safety Management Program that includes such elements as a process hazard review, a job safet y analysis and a human factor analysis, of the VCM and PVC plants. A Process Safety Management Program should at minimum (a) systematically investigate each element of a process design and its hardware, to identify all of the ways in which deviations can occur from intended design para- meters to create hazard or operability problems, (b) examine working con- ditions which influence the performance of human operators, maintenance staff, technicians and other personnel, and identify features of the job design likely to produce significant human error or accident event se- quences, and (c) systematically list the process hazards and types of human errors likely to be encountered during normal and upset/emergency con- ditions, the factors creating such process hazards and potential accident sequences, and the proposed system modifications and corrective action to eliminate the hazards and/or the potential for human error. II. The employer did not maintain flammable liquid storage vessels containing Class 1B and 1C flammable liquids to prevent corrosion perforation thus negating the vent system installed to control venting, nor was the vessel inerted, exposing employees to the hazards of fire and explosion: A. VCM tank farm, the roof of the EDC storage tank VT-730 was corrosion perforated and venting flammable vapors. B. VCM tank farm, the roof of VT-763B was corrosion perforated and venting flammable vapors. One method of abatement is to repair the roof and eliminate perforation which will allow the controlled venting of flammable vapors in accord with the requirements of 29 CFR 1910.106(b).
Recent events (3)
- — P (S) $4050.00
- — I (S) $4050.00
- — Z (S) $4500.00
1910.22 B01
- Issued
- Jan 14, 1992
- Abate by
- Jan 30, 1992
- Penalty
- Initial $4,500 · Current $4,050 Reduced
Recent events (2)
- — I (S) $4050.00
- — Z (S) $4500.00
1910.23 A08 II
- Issued
- Jan 14, 1992
- Abate by
- Jan 15, 1992
- Penalty
- Initial $2,250 · Current $2,025 Reduced
Recent events (2)
- — I (S) $2025.00
- — Z (S) $2250.00
1910.23 A09
- Issued
- Jan 14, 1992
- Abate by
- Jan 15, 1992
- Penalty
- Initial $2,250 · Current $2,025 Reduced
Recent events (2)
- — I (S) $2025.00
- — Z (S) $2250.00
1910.23 C01
- Issued
- Jan 14, 1992
- Abate by
- Jan 15, 1992
- Penalty
- Initial $4,500 · Current $4,050 Reduced
Recent events (2)
- — I (S) $4050.00
- — Z (S) $4500.00
1910.24 F
- Issued
- Jan 14, 1992
- Abate by
- Jan 21, 1992
- Penalty
- Initial $4,500 · Current $4,050 Reduced
Recent events (2)
- — I (S) $4050.00
- — Z (S) $4500.00
1910.27 C01
- Issued
- Jan 14, 1992
- Abate by
- Feb 20, 1992
- Penalty
- Initial $3,150 · Current $2,835 Reduced
Recent events (2)
- — I (S) $2835.00
- — Z (S) $3150.00
1910.27 F
- Issued
- Jan 14, 1992
- Abate by
- Jan 21, 1992
- Penalty
- Initial $4,500 · Current $4,050 Reduced
Recent events (2)
- — I (S) $4050.00
- — Z (S) $4500.00
1910.28 A01
- Issued
- Jan 14, 1992
- Abate by
- Jan 21, 1992
- Penalty
- Initial $4,500 · Current $4,050 Reduced
Recent events (2)
- — I (S) $4050.00
- — Z (S) $4500.00
1910.36 B04
- Issued
- Jan 14, 1992
- Abate by
- Jan 15, 1992
- Penalty
- Initial $4,500 · Current $4,050 Reduced
Recent events (2)
- — I (S) $4050.00
- — Z (S) $4500.00
1910.106 B02 VIIC
- Issued
- Jan 14, 1992
- Abate by
- Jan 15, 1992
- Penalty
- Initial $4,500 · Current $4,050 Reduced
Recent events (2)
- — I (S) $4050.00
- — Z (S) $4500.00
1910.106 B05 II
- Issued
- Jan 14, 1992
- Abate by
- Feb 20, 1992
- Penalty
- Initial $4,500 · Current $4,050 Reduced
Recent events (2)
- — I (S) $4050.00
- — Z (S) $4500.00
1910.106 C05
- Issued
- Jan 14, 1992
- Abate by
- May 30, 1992
- Penalty
- Initial $4,500 · Current $4,050 Reduced
Recent events (2)
- — I (S) $4050.00
- — Z (S) $4500.00
1910.106 H06 IIA
- Issued
- Jan 14, 1992
- Abate by
- Jul 15, 1992
- Penalty
- Initial $4,500 · Current $4,050 Reduced
Recent events (2)
- — I (S) $4050.00
- — Z (S) $4500.00
1910.106 H06 IV
- Issued
- Jan 14, 1992
- Abate by
- Feb 20, 1992
Recent events (2)
- — I (S)
- — Z (S)
1910.106 I03 II
- Issued
- Jan 14, 1992
- Abate by
- Mar 1, 1992
- Penalty
- Initial $4,500 · Current $4,050 Reduced
Recent events (2)
- — I (S) $4050.00
- — Z (S) $4500.00
1910.120 Q01
- Issued
- Jan 14, 1992
- Abate by
- Jan 27, 1992
- Penalty
- Initial $4,500 · Current $4,050 Reduced
Recent events (2)
- — I (S) $4050.00
- — Z (S) $4500.00
1910.120 Q03 VI
- Issued
- Jan 14, 1992
- Abate by
- Mar 1, 1992
- Penalty
- Initial $4,500 · Current $4,050 Reduced
Recent events (2)
- — I (S) $4050.00
- — Z (S) $4500.00
1910.120 Q06
- Issued
- Jan 14, 1992
- Abate by
- Apr 1, 1992
- Penalty
- Initial $4,500 · Current $4,050 Reduced
Recent events (2)
- — I (S) $4050.00
- — Z (S) $4500.00
1910.132 A
- Issued
- Jan 14, 1992
- Abate by
- Jan 15, 1992
- Penalty
- Initial $4,500 · Current $4,050 Reduced
Recent events (2)
- — I (S) $4050.00
- — Z (S) $4500.00
1910.133 A01
- Issued
- Jan 14, 1992
- Abate by
- Jan 15, 1992
Recent events (2)
- — I (S)
- — Z (S)
1910.134 A02
- Issued
- Jan 14, 1992
- Abate by
- Jan 17, 1992
- Penalty
- Initial $4,500 · Current $4,050 Reduced
Recent events (2)
- — I (S) $4050.00
- — Z (S) $4500.00
1910.134 F02 I
- Issued
- Jan 14, 1992
- Abate by
- Jan 15, 1992
- Penalty
- Initial $4,500 · Current $4,050 Reduced
Recent events (2)
- — I (S) $4050.00
- — Z (S) $4500.00
1910.134 F02 IV
- Issued
- Jan 14, 1992
- Abate by
- Jan 15, 1992
Recent events (2)
- — I (S)
- — Z (S)
1910.145 C03
- Issued
- Jan 14, 1992
- Abate by
- Jan 27, 1992
- Penalty
- Initial $4,500 · Current $4,050 Reduced
Recent events (2)
- — I (S) $4050.00
- — Z (S) $4500.00
1910.147 C05 IIA
- Issued
- Jan 14, 1992
- Abate by
- Feb 20, 1992
- Penalty
- Initial $4,500 · Current $4,050 Reduced
Recent events (2)
- — I (S) $4050.00
- — Z (S) $4500.00
1910.147 C05 IIC
- Issued
- Jan 14, 1992
- Abate by
- Feb 20, 1992
Recent events (2)
- — I (S)
- — Z (S)
1910.147 C07 II
- Issued
- Jan 14, 1992
- Abate by
- Apr 1, 1992
Recent events (2)
- — I (S)
- — Z (S)
1910.147 C07 I
- Issued
- Jan 14, 1992
- Abate by
- Apr 1, 1992
- Penalty
- Initial $4,500 · Current $4,050 Reduced
Recent events (2)
- — I (S) $4050.00
- — Z (S) $4500.00
1910.147 C07 IB
- Issued
- Jan 14, 1992
- Abate by
- Apr 1, 1992
Recent events (2)
- — I (S)
- — Z (S)
1910.147 C07 IV
- Issued
- Jan 14, 1992
- Abate by
- Apr 1, 1992
Recent events (2)
- — I (S)
- — Z (S)
1910.147 D05 I
- Issued
- Jan 14, 1992
- Abate by
- Apr 1, 1992
- Penalty
- Initial $4,500 · Current $4,050 Reduced
Recent events (2)
- — I (S) $4050.00
- — Z (S) $4500.00
1910.147 D06
- Issued
- Jan 14, 1992
- Abate by
- Apr 1, 1992
Recent events (2)
- — I (S)
- — Z (S)
1910.147 F03 I
- Issued
- Jan 14, 1992
- Abate by
- Apr 1, 1992
- Penalty
- Initial $4,500 · Current $4,050 Reduced
Recent events (2)
- — I (S) $4050.00
- — Z (S) $4500.00
1910.147 F04
- Issued
- Jan 14, 1992
- Abate by
- Apr 1, 1992
Recent events (2)
- — I (S)
- — Z (S)
1910.151 C
- Issued
- Jan 14, 1992
- Abate by
- Jan 15, 1992
- Penalty
- Initial $4,500 · Current $4,050 Reduced
Recent events (2)
- — I (S) $4050.00
- — Z (S) $4500.00
1910.157 D01
- Issued
- Jan 14, 1992
- Abate by
- Jan 15, 1992
- Penalty
- Initial $2,250 · Current $2,025 Reduced
Recent events (2)
- — I (S) $2025.00
- — Z (S) $2250.00
1910.165 B02
- Issued
- Jan 14, 1992
- Abate by
- Apr 1, 1992
- Penalty
- Initial $4,500 · Current $4,050 Reduced
Recent events (2)
- — I (S) $4050.00
- — Z (S) $4500.00
1910.165 B03
- Issued
- Jan 14, 1992
- Abate by
- Feb 20, 1992
Recent events (2)
- — I (S)
- — Z (S)
1910.176 F
- Issued
- Jan 14, 1992
- Abate by
- Jan 15, 1992
- Penalty
- Initial $4,500 · Current $4,050 Reduced
Recent events (2)
- — I (S) $4050.00
- — Z (S) $4500.00
1910.212 A01
- Issued
- Jan 14, 1992
- Abate by
- Jan 15, 1992
- Penalty
- Initial $4,500 · Current $4,050 Reduced
Recent events (2)
- — I (S) $4050.00
- — Z (S) $4500.00
1910.219 C02 I
- Issued
- Jan 14, 1992
- Abate by
- Jan 15, 1992
- Penalty
- Initial $4,500 · Current $4,050 Reduced
Recent events (2)
- — I (S) $4050.00
- — Z (S) $4500.00
1910.219 D01
- Issued
- Jan 14, 1992
- Abate by
- Jan 21, 1992
- Penalty
- Initial $4,500 · Current $4,050 Reduced
Recent events (2)
- — I (S) $4050.00
- — Z (S) $4500.00
1910.219 E01 I
- Issued
- Jan 14, 1992
- Abate by
- Jan 21, 1992
Recent events (2)
- — I (S)
- — Z (S)
1910.219 F03
- Issued
- Jan 14, 1992
- Abate by
- Jan 21, 1992
- Penalty
- Initial $4,500 · Current $4,050 Reduced
Recent events (2)
- — I (S) $4050.00
- — Z (S) $4500.00
1910.303 G01
- Issued
- Jan 14, 1992
- Abate by
- Feb 20, 1992
- Penalty
- Initial $4,500 · Current $4,050 Reduced
Recent events (2)
- — I (S) $4050.00
- — Z (S) $4500.00
1910.305 E01
- Issued
- Jan 14, 1992
- Abate by
- Jan 15, 1992
- Penalty
- Initial $4,500 · Current $4,050 Reduced
Recent events (2)
- — I (S) $4050.00
- — Z (S) $4500.00
1910.307 B
- Issued
- Jan 14, 1992
- Abate by
- Jan 27, 1992
- Penalty
- Initial $4,500 · Current $4,050 Reduced
Recent events (2)
- — I (S) $4050.00
- — Z (S) $4500.00
1910.333 B02 I
- Issued
- Jan 14, 1992
- Abate by
- Apr 1, 1992
- Penalty
- Initial $4,500 · Current $4,050 Reduced
Recent events (2)
- — I (S) $4050.00
- — Z (S) $4500.00
1910.334 C03
- Issued
- Jan 14, 1992
- Abate by
- Jan 15, 1992
- Penalty
- Initial $4,500 · Current $4,050 Reduced
Recent events (2)
- — I (S) $4050.00
- — Z (S) $4500.00
1910.1017 C02
- Issued
- Jan 14, 1992
- Abate by
- Apr 1, 1992
- Penalty
- Initial $4,500 · Current $4,050 Reduced
Recent events (2)
- — I (S) $4050.00
- — Z (S) $4500.00
1910.1017 F02
- Issued
- Jan 14, 1992
- Abate by
- Apr 1, 1992
Recent events (2)
- — I (S)
- — Z (S)
1910.1017 D01
- Issued
- Jan 14, 1992
- Abate by
- Apr 1, 1992
- Penalty
- Initial $4,500 · Current $4,050 Reduced
Recent events (2)
- — I (S) $4050.00
- — Z (S) $4500.00
1910.1017 D03
- Issued
- Jan 14, 1992
- Abate by
- Feb 20, 1992
Recent events (2)
- — I (S)
- — Z (S)
1910.1017 D04
- Issued
- Jan 14, 1992
- Abate by
- Apr 1, 1992
- Penalty
- Initial $4,500 · Current $4,050 Reduced
Recent events (2)
- — I (S) $4050.00
- — Z (S) $4500.00
1910.1017 G03
- Issued
- Jan 14, 1992
- Abate by
- Apr 1, 1992
- Penalty
- Initial $4,500 · Current $4,050 Reduced
Recent events (2)
- — I (S) $4050.00
- — Z (S) $4500.00
1910.1017 G06 II
- Issued
- Jan 14, 1992
- Abate by
- Sep 15, 1992
- Penalty
- Initial $4,500 · Current $4,050 Reduced
Recent events (2)
- — I (S) $4050.00
- — Z (S) $4500.00
1910.1017 J02
- Issued
- Jan 14, 1992
- Abate by
- Apr 1, 1992
- Penalty
- Initial $4,500 · Current $4,050 Reduced
Recent events (2)
- — I (S) $4050.00
- — Z (S) $4500.00
1910.1017 L05
- Issued
- Jan 14, 1992
- Abate by
- Jan 15, 1992
- Penalty
- Initial $4,500 · Current $4,050 Reduced
Recent events (2)
- — I (S) $4050.00
- — Z (S) $4500.00
1910.1017 N03
- Issued
- Jan 14, 1992
- Abate by
- Jan 27, 1992
- Penalty
- Initial $4,500 · Current $4,050 Reduced
Recent events (2)
- — I (S) $4050.00
- — Z (S) $4500.00
1910.1200 D01
- Issued
- Jan 14, 1992
- Abate by
- Feb 20, 1992
- Penalty
- Initial $4,500 · Current $4,050 Reduced
Recent events (2)
- — I (S) $4050.00
- — Z (S) $4500.00
1910.1200 E01
- Issued
- Jan 14, 1992
- Abate by
- Feb 20, 1992
- Penalty
- Initial $4,500 · Current $4,050 Reduced
Recent events (2)
- — I (S) $4050.00
- — Z (S) $4500.00
1910.1200 F05 I
- Issued
- Jan 14, 1992
- Abate by
- Mar 20, 1992
- Penalty
- Initial $4,500 · Current $4,050 Reduced
Recent events (3)
- — P (S) $4050.00
- — I (S) $4050.00
- — Z (S) $4500.00
1910.1200 F05 II
- Issued
- Jan 14, 1992
- Abate by
- Mar 20, 1992
Recent events (3)
- — P (S)
- — I (S)
- — Z (S)
1910.1200 G01
- Issued
- Jan 14, 1992
- Abate by
- Feb 20, 1992
- Penalty
- Initial $4,500 · Current $4,050 Reduced
Recent events (2)
- — I (S) $4050.00
- — Z (S) $4500.00
1910.1200 G02 III
- Issued
- Jan 14, 1992
- Abate by
- Feb 20, 1992
- Penalty
- Initial $4,500 · Current $4,050 Reduced
Recent events (2)
- — I (S) $4050.00
- — Z (S) $4500.00
1910.1200 G02 IV
- Issued
- Jan 14, 1992
- Abate by
- Feb 20, 1992
Recent events (2)
- — I (S)
- — Z (S)
1910.1200 G02 VI
- Issued
- Jan 14, 1992
- Abate by
- Feb 20, 1992
Recent events (2)
- — I (S)
- — Z (S)
1910.1200 H
- Issued
- Jan 14, 1992
- Abate by
- Feb 20, 1992
- Penalty
- Initial $4,500 · Current $4,050 Reduced
Recent events (2)
- — I (S) $4050.00
- — Z (S) $4500.00
1910.106 I03 II
- Issued
- Jan 14, 1992
- Abate by
- Mar 29, 1992
- Penalty
- Initial $31,500 · Current $28,350 Reduced
Recent events (3)
- — P (W) $28350.00
- — I (W) $28350.00
- — Z (W) $31500.00
1910.147 C02 II
- Issued
- Jan 14, 1992
- Abate by
- Feb 20, 1992
- Penalty
- Initial $31,500 · Current $28,350 Reduced
Recent events (2)
- — I (W) $28350.00
- — Z (W) $31500.00
1910.147 C03 II
- Issued
- Jan 14, 1992
- Abate by
- Feb 20, 1992
Recent events (2)
- — I (W)
- — Z (W)
1910.147 C04 II
- Issued
- Jan 14, 1992
- Abate by
- Feb 20, 1992
Recent events (2)
- — I (W)
- — Z (W)
1910.147 C06 I
- Issued
- Jan 14, 1992
- Abate by
- Feb 20, 1992
Recent events (2)
- — I (W)
- — Z (W)
1910.1017 D02 I
- Issued
- Jan 14, 1992
- Abate by
- Feb 20, 1992
- Penalty
- Initial $31,500 · Current $28,350 Reduced
Recent events (2)
- — I (W) $28350.00
- — Z (W) $31500.00
1910.1017 D02 II
- Issued
- Jan 14, 1992
- Abate by
- Feb 20, 1992
Recent events (2)
- — I (W)
- — Z (W)
1910.22 A01
- Issued
- Jan 14, 1992
- Abate by
- Jan 21, 1992
- Penalty
- Initial $900 · Current $810 Reduced
Recent events (2)
- — I (O) $810.00
- — Z (O) $900.00
1910.22 A02
- Issued
- Jan 14, 1992
- Abate by
- Feb 20, 1992
Recent events (2)
- — I (O)
- — Z (O)
1910.27 B01 IV
- Issued
- Jan 14, 1992
- Abate by
- Jan 17, 1992
- Penalty
- Initial $900 · Current $810 Reduced
Recent events (2)
- — I (O) $810.00
- — Z (O) $900.00
1910.106 H04 IIB
- Issued
- Jan 14, 1992
- Abate by
- Feb 20, 1992
- Penalty
- Initial $900 · Current $810 Reduced
Recent events (2)
- — I (O) $810.00
- — Z (O) $900.00
1910.1017 M02
- Issued
- Jan 14, 1992
- Abate by
- Jan 15, 1992
- Penalty
- Initial $900 · Current $810 Reduced
Recent events (2)
- — I (O) $810.00
- — Z (O) $900.00
1910.1017 N01
- Issued
- Jan 14, 1992
- Abate by
- Jan 15, 1992
- Penalty
- Initial $900 · Current $810 Reduced
Recent events (2)
- — I (O) $810.00
- — Z (O) $900.00
1910.1017 N02
- Issued
- Jan 14, 1992
- Abate by
- Jan 15, 1992
- Penalty
- Initial $900 · Current $810 Reduced
Recent events (2)
- — I (O) $810.00
- — Z (O) $900.00
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Source
This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). The original IMIS detail view is available at OSHA's Establishment Search for activity number 107624793.
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