Safety Incidents OSHA Severe Injury Reports · 2015–2025
5,189,992Inspections Most recent open 2026-07-18 Last loaded 2026-07-22

OSHA Inspection: CONVERSION SYSTEMS, INCORPORATED

Complaint inspection · Safety discipline

On , OSHA opened a complaint safety inspection of CONVERSION SYSTEMS, INCORPORATED in GALT ROAD, STERLING, IL 61081 (NAICS 000000). OSHA activity number 109634790.

What this inspection record means

OSHA opens inspections for many reasons — routine scheduling under a national or local emphasis program, an employee complaint or referral, or a follow-up after a reported injury. Opening or conducting an inspection is not itself an allegation or a finding that this employer broke any rule; any findings appear as the citations listed below, and citations can be contested, reduced, or withdrawn.

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Site address
GALT ROAD
City
STERLING
State
IL
ZIP
61081
Inspection type
Complaint (B)
Scope
Complete (A)
Discipline
Safety
Advance notice
No
Union status
A
Opened
Closing conference
Case closed
Data loaded
NAICS code
000000
SIC code (legacy)
4953
Employees
16
Ownership type
A

7 citations on file for this inspection.

5(a)(1)

Serious Gravity 10 4 instances 3 exposed
Issued
Jun 5, 1991
Abate by
Jul 5, 1991
Penalty
Initial $2,500 · Current $1,500 Reduced
Section 5(a)(1) of the Occupational Safety and Health Act of 1970:
The employer did not furnish employment and a place of employment which
were free from recognized hazards that were causing or likely to cause
death or serious physical harm to employees in that employees were
exposed to the hazard of being caught in or between gondola type
railroad cars, or being run over by these cars by unforseen movement
caused by cable car pullers.
Among other methods, one feasible and acceptable abatement method
to correct this hazard is to install two complete audible alarm
systems with a colored rotating light; one for each cable car puller
system, which can be differentiated by sound, and color of a flashing,
rotating light.
Recent events (2)
  • — I (S) $1500.00
  • — Z (S) $2500.00

1910.23 C01

Serious Gravity 03 1 instance 1 exposed
Issued
Jun 5, 1991
Abate by
Jun 8, 1991
Penalty
Initial $1,250 · Current $800 Reduced
Recent events (2)
  • — I (S) $800.00
  • — Z (S) $1250.00

1910.24 B

Deleted Serious Gravity 05 1 instance 1 exposed
Issued
Jun 5, 1991
Abate by
Jul 5, 1991
Penalty
Initial $1,750 · Current $1,750
Recent events (2)
  • — I (S) $1750.00
  • — Z (S) $1750.00

1910.303 G02 I

Serious Gravity 10 2 instances 2 exposed
Issued
Jun 5, 1991
Abate by
Jun 8, 1991
Penalty
Initial $2,500 · Current $1,500 Reduced
Recent events (2)
  • — I (S) $1500.00
  • — Z (S) $2500.00

1910.1200 E01

Serious Gravity 05 1 instance 16 exposed
Issued
Jun 5, 1991
Abate by
Jul 5, 1991
Penalty
Initial $1,750 · Current $800 Reduced
Recent events (2)
  • — I (S) $800.00
  • — Z (S) $1750.00

1910.1200 E01 I

Serious Gravity 05 1 instance 16 exposed
Issued
Jun 5, 1991
Abate by
Jul 5, 1991

5(a)(1)

Willful Gravity 10 1 instance 2 exposed
Issued
Jun 5, 1991
Abate by
Aug 5, 1991
Penalty
Initial $17,500 · Current $8,000 Reduced
Section 5(a)(1) of the Occupational Safety and Health Act of 1970:  The
employer did not furnish employment and a place of employment which
were free from recognized hazards that were causing or likely to cause
death or serious physical harm to employees in that employees were
exposed to the hazard of falling when accessing the crane bridge
during normal maintenance operations, and during times of crane
failure to perform emergency repairs at various points on the crane
runway.  During normal maintenance operations, employees access the
crane bridge through a trap door by climbing a seven foot step ladder
to the trap door which is approximately eight feet above the stairwell
platform.  During unscheduled or emergency access to the crane bridge,
employees climb the building structure from a stairway platform to
the bridge runway rails, and then climb over the bridge guard rails
to gain access to the bridge walkway.
During scheduled maintenance employees are exposed to a fall of
approximately eight feet,  while during unscheduled maintenance or
repair employees are exposed to a fall of up to seventy three feet.
Among other methods, feasible and acceptable methods to correct this
hazard are to:
1. Access the bridge walkway through the trap door, gaining
access by the use of a properly positioned portable or fixed
ladder/stairway meeting the requirements of Subpart X of 29
CFR 1910.
2. Access the bridge walkway by means of a hydraulic lift or
articulating boom platform meeting the requirements of Subpart
F of 29 CFR 1910.  Access between lift and bridge runway shall
be performed in such a manner that the employee(s) are not
exposed to a fall hazard.
Recent events (2)
  • — I (W) $8000.00
  • — Z (W) $17500.00

This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). The original IMIS detail view is available at OSHA's Establishment Search for activity number 109634790.

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