Safety Incidents OSHA Severe Injury Reports · 2015–2025
5,189,992Inspections Most recent open 2026-07-18 Last loaded 2026-07-22

OSHA Inspection: QUALITY ALUMINUM CASTINGS, INC.

Planned inspection · Safety discipline

On , OSHA opened a planned safety inspection of QUALITY ALUMINUM CASTINGS, INC. in 1242 LINCOLN AVENUE, WAUKESHA, WI 53186 (NAICS 000000). OSHA activity number 122037054.

What this inspection record means

OSHA opens inspections for many reasons — routine scheduling under a national or local emphasis program, an employee complaint or referral, or a follow-up after a reported injury. Opening or conducting an inspection is not itself an allegation or a finding that this employer broke any rule; any findings appear as the citations listed below, and citations can be contested, reduced, or withdrawn.

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Site address
1242 LINCOLN AVENUE
City
WAUKESHA
State
WI
ZIP
53186
Mailing
P.O. BOX 1622, WAUKESHA, WI 53187
Inspection type
Planned (H)
Scope
Complete (A)
Discipline
Safety
Advance notice
No
Union status
Y
Opened
Closing conference
Case closed
Data loaded
NAICS code
000000
SIC code (legacy)
3365
Employees
115
Ownership type
A

20 citations on file for this inspection.

5(a)(1)

Serious Gravity 01 10 instances 10 exposed
Issued
May 17, 1995
Abate by
Jan 15, 1996
Penalty
Initial $1,200 · Current $300 Reduced
Section 5(a)(1) of the Occupational Safety and Health Act of 1970:  The
employer did not
furnish employment and a place of employment which were free from
recognized hazards that
were causing or likely to cause death or serious physical harm to
employees in that employees
were exposed to potential failure of shop-made devices. American National
Standard Institute
(ANSI) B30.20, Below the Hook Lifting Devices: Section 20-1.2.1, Markings.
(a)RATED LOAD MARKINGS. The rated load of the lifting devices (for lifting
sand molds and castings), located in Plants #1 and #2, were not marked on
the
main structure where it is visible.
IDENTIFICATIONS.  A name plate or other permanent markings were not
affixed displaying the following information:
1)Manufacturer's Name
2)Serial Number
3)Lifter Weight, if over 100 lbs.
4)Rated Load
Among other methods, acceptable means of abatement would be provision of
either permanently
affixed tags, or actual markings of the device with data required above.ed
Recent events (3)
  • — P (S) $300.00
  • — I (S) $300.00
  • — Z (S) $1200.00

5(a)(1)

Serious Gravity 10 1 instance 1 exposed
Issued
May 17, 1995
Abate by
May 25, 1995
Penalty
Initial $4,000 · Current $1,000 Reduced
Section 5(a)(1) of the Occupational Safety and Health Act of 1970:  The
%%
employer did not
furnish employment and a place of employment which were free from
recognized hazards that
were causing or likely to cause death or serious physical harm to
employees in that employees
were exposed to pressurized sand described in ANSI Z241.1. Section 5.3.2.2
Title: Blow Plate
and Core box Seal.
(a)The "Redford Core Shooter" machine, located in Plant #1, had
pressurized air
and sand blowing out of the unit at the head flange connection.  The
flange gasket
had failed, and pieces of cardboard were being used as a substitute head
gasket
to seal the unit.  This condition exposed the employees to potential eye
injuries
by the release of pressurized air & sand and other debris.
Feasible abatement and protection can be accomplished by one or more of the
following means:
1)By assuring that magazine plates, blow plates, and mating surfaces on
core boxes do not become worn to the point where a good mechanical seal
can not be achieved.
2)Cleaning loose sand from all mating surfaces before the core box is
blown.
3)Use of flange gasket and/or other forms of sealant members between
mating surfaces.
4)Protective shields and/or curtains between operator and machine.
5)Maintain the vents, blow tubes, and slots to prevent excessive build-up.
Recent events (2)
  • — I (S) $1000.00
  • — Z (S) $4000.00

1910.22 A01

Serious Gravity 04 3 instances 3 exposed
Issued
May 17, 1995
Abate by
Jun 4, 1995
Penalty
Initial $2,000 · Current $500 Reduced
Recent events (2)
  • — I (S) $500.00
  • — Z (S) $2000.00

1910.22 B01

Serious Gravity 04 1 instance 5 exposed
Issued
May 17, 1995
Abate by
May 25, 1995
Recent events (2)
  • — I (S)
  • — Z (S)

1910.22 D01

Serious Gravity 04 1 instance 2 exposed
Issued
May 17, 1995
Abate by
May 25, 1995
Recent events (2)
  • — I (S)
  • — Z (S)

1910.101 B

Serious Gravity 02 4 instances 4 exposed
Issued
May 17, 1995
Abate by
May 21, 1995
Penalty
Initial $1,600 · Current $400 Reduced
Recent events (2)
  • — I (S) $400.00
  • — Z (S) $1600.00

1910.146 D02

Serious Gravity 10 1 instance 1 exposed
Issued
May 17, 1995
Abate by
May 21, 1995
Penalty
Initial $4,000 · Current $1,000 Reduced
Recent events (2)
  • — I (S) $1000.00
  • — Z (S) $4000.00

1910.147 C04 II

Serious Gravity 10 1 instance 1 exposed
Issued
May 17, 1995
Abate by
May 21, 1995
Penalty
Initial $4,000 · Current $1,000 Reduced
Recent events (2)
  • — I (S) $1000.00
  • — Z (S) $4000.00

1910.212 A01

Serious Gravity 03 1 instance 3 exposed
Issued
May 17, 1995
Abate by
Jun 4, 1995
Penalty
Initial $2,000 · Current $500 Reduced
Recent events (2)
  • — I (S) $500.00
  • — Z (S) $2000.00

1910.215 B09

Serious Gravity 02 2 instances 2 exposed
Issued
May 17, 1995
Abate by
May 25, 1995
Penalty
Initial $1,600 · Current $400 Reduced
Recent events (2)
  • — I (S) $400.00
  • — Z (S) $1600.00

1910.219 C02 I

Deleted Other-than-serious Gravity 03 2 instances 1 exposed
Issued
May 17, 1995
Abate by
Jun 4, 1995
Penalty
Initial $2,000
Recent events (2)
  • — I (O)
  • — Z (S) $2000.00

1910.219 D01

Deleted Serious Gravity 03 2 instances 1 exposed
Issued
May 17, 1995
Abate by
May 25, 1995
Recent events (2)
  • — I (S)
  • — Z (S)

1910.219 D01

Serious Gravity 03 2 instances 1 exposed
Issued
May 17, 1995
Abate by
May 25, 1995
Penalty
Current $300
Recent events (2)
  • — I (S) $300.00
  • — Z (S)

1910.147 C07 I

Repeat Gravity 10 1 instance 1 exposed
Issued
May 17, 1995
Abate by
Jul 31, 1995
Penalty
Initial $8,000 · Current $2,000 Reduced
Recent events (2)
  • — I (R) $2000.00
  • — Z (R) $8000.00

1910.151 C

Repeat Gravity 10 2 instances 10 exposed
Issued
May 17, 1995
Abate by
May 25, 1995
Penalty
Initial $8,000 · Current $2,000 Reduced
Recent events (2)
  • — I (R) $2000.00
  • — Z (R) $8000.00

1910.242 B

Serious Gravity 01 1 instance 1 exposed
Issued
May 17, 1995
Abate by
May 21, 1995
Penalty
Initial $2,400 · Current $300 Reduced
Recent events (2)
  • — I (S) $300.00
  • — Z (R) $2400.00

1910.303 G02 I

Repeat Gravity 03 1 instance 2 exposed
Issued
May 17, 1995
Abate by
May 21, 1995
Penalty
Initial $4,000 · Current $500 Reduced
Recent events (2)
  • — I (R) $500.00
  • — Z (R) $4000.00

1910.24 H

Other-than-serious Gravity 03 1 instance 2 exposed
Issued
May 17, 1995
Abate by
Jun 4, 1995
Penalty
Initial $800 · Current $200 Reduced
Recent events (2)
  • — I (O) $200.00
  • — Z (O) $800.00

1910.37 Q02

Other-than-serious Gravity 01 1 instance 5 exposed
Issued
May 17, 1995
Abate by
May 25, 1995
Recent events (2)
  • — I (O)
  • — Z (O)

1910.219 C02 I

Serious Gravity 03 2 instances 1 exposed
Issued
May 17, 1995
Abate by
Jun 4, 1995
Penalty
Initial $2,000
Recent events (2)
  • — I (S)
  • — Z (S) $2000.00

View Quality Aluminum Castings, INC.'s full OSHA safety record →

This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). The original IMIS detail view is available at OSHA's Establishment Search for activity number 122037054.

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