RANDOLPH, WI ·
OSHA Inspection: DCV FOOD INGREDIENTS
Complaint inspection · Health discipline
At a glance
On , OSHA opened a complaint health inspection of DCV FOOD INGREDIENTS in 281 HOPKINS ROAD, RANDOLPH, WI 53956 (NAICS 000000). OSHA activity number 300568581.
OSHA opens inspections for many reasons: routine scheduling under a national or local emphasis program, an employee complaint or referral, or a follow-up after a reported injury. Opening or conducting an inspection is not itself an allegation or a finding that this employer broke any rule; any findings appear as the citations listed below, and citations can be contested, reduced, or withdrawn.
Where did this inspection happen?
- Establishment
- DCV FOOD INGREDIENTS
- Site address
- 281 HOPKINS ROAD
- City
- RANDOLPH
- State
- WI
- ZIP
- 53956
What kind of inspection was it?
- Inspection type
- Complaint (B)
- Scope
- Partial (B)
- Discipline
- Health
- Advance notice
- No
- Union status
- Non-union (N)
When did the case open and close?
- Opened
- Closing conference
- Case closed
- Last modified
- Data loaded
Establishment context
- NAICS code
- 000000
- SIC code (legacy)
- 2099
- Employees
- 5
- Ownership type
- Private (A)
- Industry flags
- Manufacturing health.
Citations
47 citations on file for this inspection.
1910.134 D01 III
- Issued
- Dec 23, 1999
- Abate by
- Feb 29, 2000
5(a)(1)
- Issued
- Dec 23, 1999
- Abate by
- Dec 29, 1999
- Penalty
- Initial $1,500 · Current $1,500
1910.307 B
- Issued
- Dec 23, 1999
- Abate by
- Apr 30, 2000
1910.307 C
- Issued
- Dec 23, 1999
- Abate by
- Apr 30, 2000
1910.178 B12
- Issued
- Dec 23, 1999
- Abate by
- Apr 30, 2000
1910.303 B02
- Issued
- Dec 23, 1999
- Abate by
- Dec 29, 1999
1910.305 E01
- Issued
- Dec 23, 1999
- Abate by
- Dec 29, 1999
1910.305 E01
- Issued
- Dec 23, 1999
- Abate by
- Dec 29, 1999
1910.307 B
- Issued
- Dec 23, 1999
- Abate by
- Apr 30, 2000
1910.304 F05 V
- Issued
- Dec 23, 1999
- Abate by
- Dec 29, 1999
1910.134 C01
- Issued
- Dec 23, 1999
- Abate by
- Feb 29, 2000
- Penalty
- Initial $1,500 · Current $1,500
1910.134 D01 I
- Issued
- Dec 23, 1999
- Abate by
- Dec 29, 1999
1910.134 D01 I
- Issued
- Dec 23, 1999
- Abate by
- Dec 29, 1999
1910.134 D01 II
- Issued
- Dec 23, 1999
- Abate by
- Feb 29, 2000
1910.303 G01 IV
- Issued
- Dec 23, 1999
- Abate by
- Dec 29, 1999
- Penalty
- Initial $500 · Current $500
1910.303 G02 I
- Issued
- Dec 23, 1999
- Abate by
- Dec 29, 1999
5(a)(1)
- Issued
- Dec 6, 1999
- Abate by
- Dec 1, 2000
- Penalty
- Initial $6,300 · Current $5,000 Reduced
General-duty citation text
Section 5(a)(1) of the Occupational Safety and Health Act of 1970: The employer did not furnish employment and a place of employment which were free from recognized hazards that were causing or likely to cause death or serious physical harm to employees in that employees were exposed to: a) For coating Ferrous Sulphate in process room No. 125, an employee was exposed to 119mg/m3 of corrosive and toxic iron salts (soluble as Fe or Ferrous Sulphate) in excess of 1mg/m3, 8-hour time weighted average limit or 119 times the threshold limit value (TLV) when sampled for 477 minutes on September 15, 1999. Unsampled period taken as zero exposure. The TLV is recognized as a National Occupational Health Standard, b) For coating Ferrous Sulphate in process room No. 125 and also working in 150 room, an employee was exposed to 5.96mg/m3 of corrosive and toxic iron salts (soluble as Fe or Ferrous Sulphate) in excess of mg/m3, 8-hour time weighted average limit or 5.96 times the TLV when sampled for 110 minutes on September 15, 1999. Unsampled period taken as zero, c) For coating Ferrous Sulphate in process room No. 125 an employee was exposed to 98mg/m3 of corrosive and toxic iron salts (soluble as Fe or Ferrous Sulphate) in excess of 1mg/m3, 8-hour time weighted average limit or 98 times the TLV when sampled for 482 minutes on September 16, 1999, d) For coating Ferrous Sulphate in process room No. 125, an employee was exposed to 80mg/m3 of corrosive and toxic iron salts (soluble as Fe or Ferrous Sulphate) in excess of 1mg/m3, 8-hour time weighted average limit or 80 times the TLV when sampled for 480 minutes on September 16, 1999. "AMONG OTHER METHODS, ONE FEASIBLE AND ACCEPTABLE ABATEMENT METHOD TO CORRECT THIS HAZARD IS...." Install control methods (local exhaust ventilation connected to high efficiency dust collectors) as provided from the Industrial ventilation manual, 23rd Edition, showing feasible engineering controls for filling and weighing operations, material transport (bucket elevators, conveyors, bin and hopper ventilation and loading and unloading), mixing and cylindrical screens or sieves.
Recent events (2)
- · I (S) $5000.00
- · Z (S) $6300.00
1910.1000 A02
- Issued
- Dec 6, 1999
- Abate by
- Dec 1, 2000
9135G301
1910.1000 E
- Issued
- Dec 6, 1999
- Abate by
- Dec 8, 2000
9135G301
5(a)(1)
- Issued
- Dec 6, 1999
- Abate by
- Dec 10, 1999
- Penalty
- Initial $4,500 · Current $4,500
General-duty citation text
Section 5(a)(1): of the Occupational Safety and Health Act of 1970: The employer did not furnish employment and a place of employment which were free from recognized hazards that were causing or likely to cause death or serious physical harm to employees in that employees were exposed to: a) On or about September 16, 1999, employees were exposed to the hazard of fires, conflagrations and explosions when using a open flame (oxygen-acetylene or propane torch) to heat or re-melt solidified combustible oil (Dritex). In addition, the process also contains combustible dust producing materials (Choline Chloride) in an open bulk ribbon mixer. "AMONG OTHER METHODS, ONE FEASIBLE AND ACCEPTABLE ABATEMENT METHOD TO CORRECT THIS HAZARD IS...." 1) Utilize existing hot work permit to control hazards such as minimize combustibles, replace compressed air with inert nitrogen, substitute heating tapes for open flame heating, 2) Purchase commercially designed hot spray system having high reliability.
Recent events (2)
- · I (S) $4500.00
- · Z (S) $4500.00
1910.307 B
- Issued
- Dec 6, 1999
- Abate by
- Jan 7, 2000
Recent events (2)
- · I (S)
- · Z (S)
1910.307 C
- Issued
- Dec 6, 1999
- Abate by
- Jan 7, 2000
Recent events (2)
- · I (S)
- · Z (S)
1910.178 B12
- Issued
- Dec 6, 1999
- Abate by
- Jan 7, 2000
Recent events (2)
- · I (S)
- · Z (S)
5(a)(1)
- Issued
- Dec 6, 1999
- Abate by
- Dec 9, 1999
- Penalty
- Initial $3,150 · Current $1,000 Reduced
General-duty citation text
Section 5(a)(1) of the Occupational Safety and Health Act of 1970: The employer did not furnish employment and a place of employment which were free from recognized hazards that were causing or likely to cause death or serious physical harm to employees in that employees were exposed to: a) On or about July 21, 1999, employees were exposed to the hazard of exploding steam jacketed pressure vessels and subsequent burns and impact trauma in the 2-process rooms. "AMONG OTHER METHODS, ONE FEASIBLE AND ACCEPTABLE ABATEMENT METHOD TO CORRECT THIS HAZARD IS...." Provide pressure vessels or adjacent connecting piping with protective relief devices (safety valve) as stipulated in ASME, Boiler and Pressure Vessel Code, IV UG-125, 1995.5,
Recent events (2)
- · I (S) $1000.00
- · Z (S) $3150.00
5(a)(1)
- Issued
- Dec 6, 1999
- Abate by
- Apr 30, 2000
- Penalty
- Initial $3,150 · Current $1,000 Reduced
General-duty citation text
Section 5(a)(1) of the Occupational Safety and Health Act of 1970: The employer did not furnish employment and a place of employment which were free from recognized hazards that were causing or likely to cause death or serious physical harm to employees in that employees were exposed to: a) Employees in the area of process room No. 125 are exposed to the fire hazard of unprotected building foam sheets. "AMONG OTHER METHODS, ONE FEASIBLE AND ACCEPTABLE ABATEMENT METHOD TO CORRECT THIS HAZARD IS...." Cover with minimum of 1/2 inch sheet rock (gypsum) as printed and directed on each 4x8 sheet of building foam.ing
Recent events (2)
- · I (S) $1000.00
- · Z (S) $3150.00
1910.134 C01
- Issued
- Dec 6, 1999
- Abate by
- Feb 29, 2000
- Penalty
- Initial $4,500 · Current $4,500
Recent events (2)
- · I (S) $4500.00
- · Z (S) $4500.00
1910.134 D01 I
- Issued
- Dec 6, 1999
- Abate by
- Jan 7, 2000
Recent events (2)
- · I (S)
- · Z (S)
1910.134 D01 II
- Issued
- Dec 6, 1999
- Abate by
- Dec 10, 1999
Recent events (2)
- · I (S)
- · Z (S)
1910.134 D01 III
- Issued
- Dec 6, 1999
- Abate by
- Jan 7, 2000
- Penalty
- Initial $4,500 · Current $4,500
Recent events (2)
- · I (S) $4500.00
- · Z (S) $4500.00
1910.151 C
- Issued
- Dec 6, 1999
- Abate by
- Jan 7, 2000
- Penalty
- Initial $4,500 · Current $1,000 Reduced
Recent events (2)
- · I (S) $1000.00
- · Z (S) $4500.00
1910.178 G02
- Issued
- Dec 6, 1999
- Abate by
- Jan 7, 2000
Recent events (2)
- · I (S)
- · Z (S)
1910.157 G04
- Issued
- Dec 6, 1999
- Abate by
- Jan 7, 2000
- Penalty
- Initial $1,800 · Current $500 Reduced
Recent events (2)
- · I (S) $500.00
- · Z (S) $1800.00
1910.176 B
- Issued
- Dec 6, 1999
- Abate by
- Dec 10, 1999
- Penalty
- Initial $4,500 · Current $1,500 Reduced
Recent events (2)
- · I (S) $1500.00
- · Z (S) $4500.00
1910.242 B
- Issued
- Dec 6, 1999
- Abate by
- Dec 10, 1999
- Penalty
- Initial $3,150 · Current $1,000 Reduced
Recent events (2)
- · I (S) $1000.00
- · Z (S) $3150.00
1910.303 B02
- Issued
- Dec 6, 1999
- Abate by
- Dec 13, 1999
- Penalty
- Initial $2,250 · Current $2,250
Recent events (2)
- · I (S) $2250.00
- · Z (S) $2250.00
1910.305 E01
- Issued
- Dec 6, 1999
- Abate by
- Dec 13, 1999
Recent events (2)
- · I (S)
- · Z (S)
1910.305 E02
- Issued
- Dec 6, 1999
- Abate by
- Dec 13, 1999
Recent events (2)
- · I (S)
- · Z (S)
1910.307 B
- Issued
- Dec 6, 1999
- Abate by
- Dec 14, 1999
Recent events (2)
- · I (S)
- · Z (S)
1910.303 G01 IV
- Issued
- Dec 6, 1999
- Abate by
- Dec 23, 1999
- Penalty
- Initial $1,350 · Current $1,350
Recent events (2)
- · I (S) $1350.00
- · Z (S) $1350.00
1910.303 G02 I
- Issued
- Dec 6, 1999
- Abate by
- Dec 9, 1999
- Penalty
- Initial $2,250 · Current $2,250
Recent events (2)
- · I (S) $2250.00
- · Z (S) $2250.00
1910.304 F05 V
- Issued
- Dec 6, 1999
- Abate by
- Dec 9, 1999
- Penalty
- Initial $2,250 · Current $2,250
Recent events (2)
- · I (S) $2250.00
- · Z (S) $2250.00
1910.1200 E01 I
- Issued
- Dec 6, 1999
- Abate by
- Jan 31, 2000
- Penalty
- Initial $1,350 · Current $500 Reduced
Recent events (2)
- · I (S) $500.00
- · Z (S) $1350.00
1910.1200 G02 VI
- Issued
- Dec 6, 1999
- Abate by
- Jan 7, 2000
Recent events (2)
- · I (S)
- · Z (S)
1910.22 A02
- Issued
- Dec 6, 1999
- Abate by
- Jan 7, 2000
Recent events (2)
- · I (O)
- · Z (O)
1910.23 C01
- Issued
- Dec 6, 1999
- Abate by
- Jan 7, 2000
Recent events (2)
- · I (O)
- · Z (O)
1910.132 F04
- Issued
- Dec 6, 1999
- Abate by
- Jan 31, 2000
Recent events (2)
- · I (O)
- · Z (O)
1910.178 Q07
- Issued
- Dec 6, 1999
- Abate by
- Dec 9, 1999
More inspections in this industry (NAICS 000000)
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Source
This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). OSHA publishes its own view of this case as inspection number 300568581.
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