Safety Incidents OSHA Severe Injury Reports · 2015–2025
5,189,214Inspections Most recent open 2026-07-16 Last loaded 2026-07-20

OSHA Inspection: DCV FOOD INGREDIENTS

Complaint inspection · Health discipline

On , OSHA opened a complaint health inspection of DCV FOOD INGREDIENTS in 281 HOPKINS ROAD, RANDOLPH, WI 53956 (NAICS 000000). OSHA activity number 300568581.

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Site address
281 HOPKINS ROAD
City
RANDOLPH
State
WI
ZIP
53956
Inspection type
Complaint (B)
Scope
Partial (B)
Discipline
Health
Advance notice
No
Union status
N
Opened
Closing conference
Case closed
Last modified
Data loaded
NAICS code
000000
SIC code (legacy)
2099
Employees
5
Ownership type
A
Industry flags
Manufacturing health.

47 citations on file for this inspection.

1910.134 D01 III

Serious Gravity 10 1 instance
Issued
Abate by

5(a)(1)

Serious Gravity 03 1 instance
Issued
Abate by
Penalty
Initial $1500.00 · Current $1500.00

1910.307 B

Serious Gravity 10 1 instance
Issued
Abate by

1910.307 C

Serious Gravity 10 1 instance
Issued
Abate by

1910.178 B12

Serious Gravity 10 1 instance
Issued
Abate by

1910.303 B02

Serious Gravity 10 1 instance
Issued
Abate by

1910.305 E01

Serious Gravity 10 1 instance
Issued
Abate by

1910.305 E01

Serious Gravity 10 1 instance
Issued
Abate by

1910.307 B

Serious Gravity 10 1 instance
Issued
Abate by

1910.304 F05 V

Serious Gravity 10 1 instance
Issued
Abate by

1910.134 C01

Serious Gravity 03 1 instance
Issued
Abate by
Penalty
Initial $1500.00 · Current $1500.00

1910.134 D01 I

Serious Gravity 10 1 instance
Issued
Abate by

1910.134 D01 I

Serious Gravity 10 1 instance
Issued
Abate by

1910.134 D01 II

Serious Gravity 10 1 instance
Issued
Abate by

1910.303 G01 IV

Serious Gravity 03 1 instance
Issued
Abate by
Penalty
Initial $500.00 · Current $500.00

1910.303 G02 I

Serious Gravity 03 1 instance
Issued
Abate by

5(a)(1)

Serious Gravity 10 1 instance 2 exposed
Issued
Abate by
Penalty
Initial $6300.00 · Current $5000.00 Reduced
Section 5(a)(1) of the Occupational Safety and Health Act of 1970:  The
employer did not
furnish employment and a place of employment which were free from
recognized hazards that
were causing or likely to cause death or serious physical harm to
employees in that employees
were exposed to:
a) For coating Ferrous Sulphate in process room No. 125, an employee was
exposed to
119mg/m3 of corrosive and toxic iron salts (soluble as Fe or Ferrous
Sulphate) in excess
of 1mg/m3, 8-hour time weighted average limit or 119 times the threshold
limit value
(TLV) when sampled for 477 minutes on September 15, 1999.  Unsampled
period taken
as zero exposure.  The TLV is recognized as a National Occupational Health
Standard,
b) For coating Ferrous Sulphate in process room No. 125 and also working
in 150 room,
an employee was exposed to 5.96mg/m3 of corrosive and toxic iron salts
(soluble as Fe
or Ferrous Sulphate) in excess of mg/m3, 8-hour time weighted average
limit or 5.96
times the TLV when sampled for 110 minutes on September 15, 1999.
Unsampled
period taken as zero,
c) For coating Ferrous Sulphate in process room No. 125 an employee was
exposed to
98mg/m3 of corrosive and toxic iron salts (soluble as Fe or Ferrous
Sulphate) in excess
of 1mg/m3, 8-hour time weighted average limit or 98 times the TLV when
sampled for
482 minutes on September 16, 1999,
d) For coating Ferrous Sulphate in process room No. 125, an employee was
exposed to
80mg/m3 of corrosive and toxic iron salts (soluble as Fe or Ferrous
Sulphate) in excess
of 1mg/m3, 8-hour time weighted average limit or 80 times the TLV when
sampled for
480 minutes on September 16, 1999.
"AMONG OTHER METHODS, ONE FEASIBLE AND ACCEPTABLE
ABATEMENT METHOD              TO CORRECT THIS HAZARD IS...."
Install control methods (local exhaust ventilation connected to high
efficiency dust collectors)
as provided from the Industrial ventilation manual, 23rd Edition, showing
feasible engineering
controls for filling and weighing operations, material transport (bucket
elevators, conveyors, bin
and hopper ventilation and loading and unloading), mixing and cylindrical
screens or sieves.
Recent events (2)
  • — I (S) $5000.00
  • — Z (S) $6300.00

1910.1000 A02

Serious Gravity 10 1 instance 3 exposed
Issued
Abate by

Hazardous substances 9135G301

1910.1000 E

Serious Gravity 10 1 instance
Issued
Abate by

Hazardous substances 9135G301

5(a)(1)

Deleted Serious Gravity 10 1 instance
Issued
Abate by
Penalty
Initial $4500.00 · Current $4500.00
Section 5(a)(1): of the Occupational Safety and Health Act of 1970:  The
employer did not
furnish employment and a place of employment which were free from
recognized hazards that
were causing or likely to cause death or serious physical harm to
employees in that employees
were exposed to:
a) On or about September 16, 1999, employees were exposed to the hazard of
fires,
conflagrations and explosions when using a open flame (oxygen-acetylene or
propane
torch) to heat or re-melt solidified combustible oil (Dritex).  In
addition, the process also
contains combustible dust producing materials (Choline Chloride) in an
open bulk ribbon
mixer.
"AMONG OTHER METHODS, ONE FEASIBLE AND ACCEPTABLE
ABATEMENT METHOD              TO CORRECT THIS HAZARD IS...."
1) Utilize existing hot work permit to control hazards such as minimize
combustibles,
replace compressed air with inert nitrogen, substitute heating tapes for
open flame
heating,
2) Purchase commercially designed hot spray system having high
reliability.
Recent events (2)
  • — I (S) $4500.00
  • — Z (S) $4500.00

1910.307 B

Deleted Serious Gravity 10 1 instance 5 exposed
Issued
Abate by
Recent events (2)
  • — I (S)
  • — Z (S)

1910.307 C

Deleted Serious Gravity 10 1 instance 5 exposed
Issued
Abate by
Recent events (2)
  • — I (S)
  • — Z (S)

1910.178 B12

Deleted Serious Gravity 10 1 instance 5 exposed
Issued
Abate by
Recent events (2)
  • — I (S)
  • — Z (S)

5(a)(1)

Serious Gravity 05 1 instance 5 exposed
Issued
Abate by
Penalty
Initial $3150.00 · Current $1000.00 Reduced
Section 5(a)(1) of the Occupational Safety and Health Act of 1970:  The
employer did not
furnish employment and a place of employment which were free from
recognized hazards that
were causing or likely to cause death or serious physical harm to
employees in that employees
were exposed to:
a) On or about July 21, 1999, employees were exposed to the hazard of
exploding
steam
jacketed pressure vessels and subsequent burns and impact trauma in the
2-process
rooms.
"AMONG OTHER METHODS, ONE FEASIBLE AND ACCEPTABLE
ABATEMENT METHOD              TO CORRECT THIS HAZARD IS...."
Provide pressure vessels or adjacent connecting piping with protective
relief devices
(safety valve) as stipulated in ASME, Boiler and Pressure Vessel Code, IV
UG-125,
1995.5,
Recent events (2)
  • — I (S) $1000.00
  • — Z (S) $3150.00

5(a)(1)

Serious Gravity 05 1 instance
Issued
Abate by
Penalty
Initial $3150.00 · Current $1000.00 Reduced
Section 5(a)(1) of the Occupational Safety and Health Act of 1970:  The
employer did not
furnish employment and a place of employment which were free from
recognized hazards that
were causing or likely to cause death or serious physical harm to
employees in that employees
were exposed to:
a) Employees in the area of process room No. 125 are exposed to the fire
hazard of
unprotected building foam sheets.
"AMONG OTHER METHODS, ONE FEASIBLE AND ACCEPTABLE
ABATEMENT METHOD              TO CORRECT THIS HAZARD IS...."
Cover with minimum of 1/2 inch sheet rock (gypsum) as printed and directed
on each
4x8 sheet of building foam.ing
Recent events (2)
  • — I (S) $1000.00
  • — Z (S) $3150.00

1910.134 C01

Deleted Serious Gravity 10 1 instance 5 exposed
Issued
Abate by
Penalty
Initial $4500.00 · Current $4500.00
Recent events (2)
  • — I (S) $4500.00
  • — Z (S) $4500.00

1910.134 D01 I

Deleted Serious Gravity 10 1 instance
Issued
Abate by
Recent events (2)
  • — I (S)
  • — Z (S)

1910.134 D01 II

Deleted Serious Gravity 10 1 instance 5 exposed
Issued
Abate by
Recent events (2)
  • — I (S)
  • — Z (S)

1910.134 D01 III

Deleted Serious Gravity 10 1 instance 5 exposed
Issued
Abate by
Penalty
Initial $4500.00 · Current $4500.00
Recent events (2)
  • — I (S) $4500.00
  • — Z (S) $4500.00

1910.151 C

Serious Gravity 10 1 instance 5 exposed
Issued
Abate by
Penalty
Initial $4500.00 · Current $1000.00 Reduced
Recent events (2)
  • — I (S) $1000.00
  • — Z (S) $4500.00

1910.178 G02

Serious Gravity 10 1 instance 5 exposed
Issued
Abate by
Recent events (2)
  • — I (S)
  • — Z (S)

1910.157 G04

Serious Gravity 02 1 instance 5 exposed
Issued
Abate by
Penalty
Initial $1800.00 · Current $500.00 Reduced
Recent events (2)
  • — I (S) $500.00
  • — Z (S) $1800.00

1910.176 B

Serious Gravity 10 1 instance 3 exposed
Issued
Abate by
Penalty
Initial $4500.00 · Current $1500.00 Reduced
Recent events (2)
  • — I (S) $1500.00
  • — Z (S) $4500.00

1910.242 B

Serious Gravity 05 1 instance 5 exposed
Issued
Abate by
Penalty
Initial $3150.00 · Current $1000.00 Reduced
Recent events (2)
  • — I (S) $1000.00
  • — Z (S) $3150.00

1910.303 B02

Deleted Serious Gravity 03 1 instance
Issued
Abate by
Penalty
Initial $2250.00 · Current $2250.00
Recent events (2)
  • — I (S) $2250.00
  • — Z (S) $2250.00

1910.305 E01

Deleted Serious Gravity 03 1 instance 3 exposed
Issued
Abate by
Recent events (2)
  • — I (S)
  • — Z (S)

1910.305 E02

Deleted Serious Gravity 03 1 instance 3 exposed
Issued
Abate by
Recent events (2)
  • — I (S)
  • — Z (S)

1910.307 B

Deleted Serious Gravity 03 1 instance
Issued
Abate by
Recent events (2)
  • — I (S)
  • — Z (S)

1910.303 G01 IV

Deleted Serious Gravity 01 1 instance 2 exposed
Issued
Abate by
Penalty
Initial $1350.00 · Current $1350.00
Recent events (2)
  • — I (S) $1350.00
  • — Z (S) $1350.00

1910.303 G02 I

Deleted Serious Gravity 03 1 instance 3 exposed
Issued
Abate by
Penalty
Initial $2250.00 · Current $2250.00
Recent events (2)
  • — I (S) $2250.00
  • — Z (S) $2250.00

1910.304 F05 V

Deleted Serious Gravity 03 1 instance 3 exposed
Issued
Abate by
Penalty
Initial $2250.00 · Current $2250.00
Recent events (2)
  • — I (S) $2250.00
  • — Z (S) $2250.00

1910.1200 E01 I

Serious Gravity 01 1 instance
Issued
Abate by
Penalty
Initial $1350.00 · Current $500.00 Reduced
Recent events (2)
  • — I (S) $500.00
  • — Z (S) $1350.00

1910.1200 G02 VI

Serious Gravity 01 1 instance 5 exposed
Issued
Abate by
Recent events (2)
  • — I (S)
  • — Z (S)

1910.22 A02

Other-than-serious Gravity 01 1 instance
Issued
Abate by
Recent events (2)
  • — I (O)
  • — Z (O)

1910.23 C01

Other-than-serious Gravity 01 1 instance 3 exposed
Issued
Abate by
Recent events (2)
  • — I (O)
  • — Z (O)

1910.132 F04

Other-than-serious Gravity 01 1 instance
Issued
Abate by
Recent events (2)
  • — I (O)
  • — Z (O)

1910.178 Q07

Other-than-serious Gravity 01 1 instance 3 exposed
Issued
Abate by

KGC, INC.

This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). The original IMIS detail view is available at OSHA's Establishment Search for activity number 300568581.