Safety Incidents OSHA Severe Injury Reports · 2015–2025
5,189,992Inspections Most recent open 2026-07-18 Last loaded 2026-07-22

OSHA Inspection: SUN OIL COMPANY TOLEDO REFINERY

Complaint inspection · Safety discipline

On , OSHA opened a complaint safety inspection of SUN OIL COMPANY TOLEDO REFINERY in WOODVILLE RD AT CITY LIMITS, TOLEDO, OH 43605 (NAICS 000000). OSHA activity number 301531281.

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Site address
WOODVILLE RD AT CITY LIMITS
City
TOLEDO
State
OH
ZIP
43605
Inspection type
Complaint (B)
Scope
Partial (B)
Discipline
Safety
Advance notice
No
Union status
Y
Opened
Closing conference
Case closed
Data loaded
NAICS code
000000
SIC code (legacy)
2911
Employees
500
Ownership type
A

12 citations on file for this inspection.

5(a)(1)

Deleted Serious Gravity 10 1 instance 15 exposed
Issued
Abate by
Penalty
Initial $4500.00
Section 5(a)(1) of the Occupational Safety and Health Act of 1970:  The
employer did not
furnish employmnent and a place of employment which were free from
recognized hazards that
were causing or likely to cause death or serious physical harm to
employees in that employees
were exposed to relief valves with set pressures in excess of the maximum
allowable working
pressure of a pressure valve:
In Plant 5, T-501, Serial Number C-2010, constructed for a pressure of 43
psi had had
safety relief valves RV-502A and RV-502B.  These valves were manufactured
by
Consolidated, Model No. 1906-RC-1, Serial Numbers TJ31777 and TJ56057.
The set
pressure for both of these relief valves was 45 psi.  Operators working in
the area were
thereby exposed to the hazards associated with having pressure relef
valves set at an
operating pressure in excess of the maximum allowable working pressure for
a pressure
vessel.
Feasible methods of abatement include, but are not limited to, the
following:
1)Select and install pressure relief valves that meet the requirements of
Section VIII of
the American Society of Mechanical Engineers ((ASME) Pressure Vessel Code.
2) Re-rate the maximum allowable working pressure of the pressure vessel
in excess of
the set pressures of the pressure relief valves as set forth in Section
VIII of the ASME
Pressure Vessel Code.
Recent events (2)
  • — I (S)
  • — Z (S) $4500.00

1910.23 C03

Serious Gravity 03 1 instance 6 exposed
Issued
Abate by
Penalty
Initial $2250.00 · Current $2250.00
Recent events (2)
  • — A (S) $2250.00
  • — Z (S) $2250.00

1910.27 C04

Serious Gravity 03 1 instance 6 exposed
Issued
Abate by
Penalty
Initial $2250.00 · Current $2250.00
Recent events (2)
  • — A (S) $2250.00
  • — Z (S) $2250.00

1910.119 D03 IB

Deleted Serious Gravity 10 1 instance 500 exposed
Issued
Abate by
Penalty
Initial $4500.00
Recent events (2)
  • — I (S)
  • — Z (S) $4500.00

1910.119 E05

Serious Gravity 10 1 instance 500 exposed
Issued
Abate by
Penalty
Initial $4500.00 · Current $1000.00 Reduced
Recent events (2)
  • — A (S) $1000.00
  • — Z (S) $4500.00

1910.119 F04

Deleted Serious Gravity 03 1 instance 500 exposed
Issued
Abate by
Penalty
Initial $2250.00
Recent events (2)
  • — I (S)
  • — Z (S) $2250.00

1910.134 B11

Deleted Serious Gravity 03 1 instance 15 exposed
Issued
Abate by
Penalty
Initial $2250.00
Recent events (2)
  • — I (S)
  • — Z (S) $2250.00

1910.134 D02 I

Serious Gravity 03 1 instance 15 exposed
Issued
Abate by
Penalty
Initial $2250.00 · Current $2250.00
Recent events (2)
  • — A (S) $2250.00
  • — Z (S) $2250.00

1910.147 C05 II

Serious Gravity 10 1 instance 500 exposed
Issued
Abate by
Penalty
Initial $4500.00 · Current $4500.00
Recent events (2)
  • — A (S) $4500.00
  • — Z (S) $4500.00

1910.147 D04 I

Deleted Serious Gravity 10 1 instance 35 exposed
Issued
Abate by
Penalty
Initial $4500.00
Recent events (2)
  • — I (S)
  • — Z (S) $4500.00

5(a)(1)

Other-than-serious Gravity 10 1 instance 15 exposed
Issued
Abate by
Penalty
Initial $4500.00
Section 5(a)(1) of the Occupational Safety and Health Act of 1970:  The
employer did not
furnish employmnent and a place of employment which were free from
recognized hazards that
were causing or likely to cause death or serious physical harm to
employees in that employees
were exposed to relief valves with set pressures in excess of the maximum
allowable
working
pressure of a pressure valve:
In Plant 5, T-501, Serial Number C-2010, constructed for a pressure of 43
psi had had
safety relief valves RV-502A and RV-502B.  These valves were manufactured
by
Consolidated, Model No. 1906-RC-1, Serial Numbers TJ31777 and TJ56057.
The set
pressure for both of these relief valves was 45 psi.  Operators working in
the area were
thereby exposed to the hazards associated with having pressure relef
valves set at an
operating pressure in excess of the maximum allowable working pressure for
a pressure
vessel.
Feasible methods of abatement include, but are not limited to, the
following:
1)Select and install pressure relief valves that meet the requirements of
Section VIII of
the American Society of Mechanical Engineers ((ASME) Pressure Vessel Code.
2) Re-rate the maximum allowable working pressure of the pressure vessel
in excess of
the set pressures of the pressure relief valves as set forth in Section
VIII of the ASME
Pressure Vessel Code.
Recent events (2)
  • — I (O)
  • — Z (S) $4500.00

1910.147 D04 I

Other-than-serious Gravity 10 1 instance 35 exposed
Issued
Abate by
Penalty
Initial $4500.00
Recent events (2)
  • — A (O)
  • — Z (S) $4500.00

KGC, INC.

LIPPERT

PROVIA

This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). The original IMIS detail view is available at OSHA's Establishment Search for activity number 301531281.