Safety Incidents OSHA Severe Injury Reports · 2015–2025
5,194,531Inspections Most recent open 2026-08-11 Last loaded 2026-08-14

OSHA Inspection: CARRIBBEAN PETROLEUM REFINING LP

Referral inspection · Health discipline

On , OSHA opened a referral health inspection of CARRIBBEAN PETROLEUM REFINING LP in 30 RD #28 LUCHETTI INDUSTRIAL PARK, BAYAMON, PR 00961 (NAICS 424710). OSHA activity number 311211296.

What this inspection record means

OSHA opens inspections for many reasons: routine scheduling under a national or local emphasis program, an employee complaint or referral, or a follow-up after a reported injury. Opening or conducting an inspection is not itself an allegation or a finding that this employer broke any rule; any findings appear as the citations listed below, and citations can be contested, reduced, or withdrawn.

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Site address
30 RD #28 LUCHETTI INDUSTRIAL PARK
City
BAYAMON
State
PR
ZIP
00961
Mailing
PO BOX 361988, SAN JUAN, PR 00936
Inspection type
Referral (C)
Scope
Complete (A)
Discipline
Health
Advance notice
No
Union status
Non-union (N)
Opened
Closing conference
Case closed
Last modified
Data loaded
NAICS code
424710
SIC code (legacy)
5171
Employees
60
Ownership type
Private (A)

44 citations on file for this inspection.

6A0001

Serious Gravity 10 1 instance 30 exposed
Issued
May 3, 2010
Abate by
May 27, 2010
Penalty
Initial $3,500
Section 6(a) of the Puerto Rico Occupational Safety and Health Act:  The
employer did not
furnish employment and a place of employment which were free from
recognized hazards
that were causing or likely to cause death or physical harm to employees
in that employees
were exposed to:
Seccion 6(a) de la Ley de Seguridad y Salud en el Trabajo de Puerto Rico:
El patrono no
proveyo empleo y un sitio de empleo libre de riesgos reconocidos que esten
causando o que
puedan causar muerte o dano fisico a los empleados, por cuanto empleados
estaban expuestos
a:
The NFPA 30 Flammable and Combustible Liquid Code 2008 Edition, is a
Recognized Industry Standard of recommended practices, that provide
fundamental
safeguards for the storage, handling, and use of flammable and combustible
liquids.
a)At Caribbean Petroleum Refining in Bayamon employees that worked
performing routine tasks such as tank operator, waste treatment operator,
loading rack operator, amoung others were exposed or could be exposed to
flammable and combustible release, fire and or explosion during the
performance of there duties. At the tank farm area the employer stored
gasoline, jet fuel, fuel oil and diesel, in above ground tanks, ranging
from 500
to 500,000 barrels. The employer did not review the Operational hazard of a
large Hydrocarbon release from on-site piping entering the process sewer
and
storm water sewer systems. Equipment hazards like the additional hazards
created by the use of expansion joints on the gasoline transfer lines at
the
Cummins pump station area. Human factors analysis related to what could
occur if operators did not follow instructions for conducting rounds or
gauging
tanks. Level reading erroneous at the tank gauge and at the operators
console.
Additional hazards created when operators had  to read tank sight gauge
levels
during the night in low light conditions. Lack of formal written operating
procedures for determining the level of storage tanks during filling
operations.
Among other methods, one feasible and acceptable abatement method to
correct this hazard is:
1.Follow NFPA 30 - 6.4.1 Operation involving flammable and
combustible liquids shall be reviewed to ensure that fire and explosion
hazards resulting from the loss of containment of liquids are provided
with corresponding fire prevention,fire control, and emergency action
plans. The extent of fire prevention and control that is provided shall
be determined in consultation with the authorities having jurisdiction or
by means of an engineering evaluation of the the operation and
aplication of sound fire protection and process engineneering principles.
This evaluation shall include, but not be limited to the following:
a.Analysis of the fire and explosion hazards of the operation.
b.Analysis of applicable facility design requirements in Chapters17, 18,
19, 28, and 29.
c.Analysis of applicable requirements for liquid handling, transfer,
and use, as covered in Chapters 17, 18, 19, 28, and 29.
El Codigo "NFPA 30 Flammable and Combustible Liquid" edicion 2008  es un
reglamento de practicas reconocidas por la industria, que proporcionan las
salvaguardias fundamentales para el manejo, almacenaje, y uso de liquidos
flamables
y combustibles.
a)En Caribbean Petroleum Refining in Bayamon empleados que trabajaban
realizando tareas tales como operador de tanque operador de tratamiento de
aguas, operador de carga entre otras fueron expuestos o podrian estar
expuestos  a liberacion de productos quimicos flamables, combustible, fuego
y/o explosion durante el desempeno de sus deberes. En el area de la granja
el
patrono almacenaba en tanques sobre el terreno  gasolina, jet fuel, fuel
oil y
diesel, que tenian capacidad que fluctuaba entre 500 a 500,000 barriles. El
patrono no reviso los riesgos operacionales asociados con un escape grande
de
gasolina por la linea dentro de las facilidades que entre al
alcantarillado de
aguas de proceso o  el de agua de escorrentia. Riesgos adicionales de los
equipos como el creado por  el uso de expansiones en la linea de
transferencia
de gasolina en el area de bombeo de las bombas  cummins. Analisis de los
factores humanos relacionados a lo que podria ocurrir si el operador no
seguia
las instrucciones relacionadas a sus rondas o lectura de nivel de los
tanques.
Lecturas de nivel erroneas en el indicador de los tanques y en la consola
de los
operadores. Los riesgos adicionales creados cuando el operador tenia que
leer
el indicador de nivel del tanque durante la noche con poca visibilidad.
Falta de
procedimientos operacionales formal para poder determinar el nivel del
tanques
durante operaciones de llenado.
Entre otros metodos, un metodo razonable y aceptable para corregir este
riesgo
es:
1.Seguir el NFPA 30 - 6.4.1 operaciones que contemplen el uso de
liquidos inflamables y combustibles deben ser revisadas para asegurar
que los riesgos de fuego y explosion resultantes de la perdida de
contencion de liquidos son provistos con los correspondientes plan de
control de fuego. El alcance de la prevencion y control de incendios se
determinaran en consulta con la autoridad competente o por medio de
una evaluacion tecnica de la operacion y la aplicacion de  proteccion
contra incendios adecuada y los principios tecnicos de los procesos.
Esta evaluacion debera incluir, pero no ser limitada a lo siguiente:
a.Analisis de la operacion para los riesgos de fuego y explosion.
b.Analisis de los requisitos aplicables para el diseno de la facilidad
contenidos en los Capitulos 17, 18, 19, 28 y 29.c.Analisis de los
requisitos aplicables en el manejo, transferencia
y uso de liquidos cubiertos en los Capitulos 17, 18, 19, 28 y 29.
Recent events (2)
  • · J (S)
  • · Z (S) $3500.00

6A0001

Serious Gravity 10 1 instance 30 exposed
Issued
May 3, 2010
Abate by
May 27, 2010
Section 6(a) of the Puerto Rico Occupational Safety and Health Act:  The
employer did not
furnish employment and a place of employment which were free from
recognized hazards
that were causing or likely to cause death or physical harm to employees
in that employees
were exposed to:
Seccion 6(a) de la Ley de Seguridad y Salud en el Trabajo de Puerto Rico:
El patrono no
proveyo empleo y un sitio de empleo libre de riesgos reconocidos que esten
causando o que
puedan causar muerte o dano fisico a los empleados, por cuanto empleados
estaban expuestos
a:
The NFPA 30 Flammable and Combustible Liquid Code 2008 Edition, is a
Recognized Industry Standard of recommended practices, that provide
fundamental
safeguards for the storage, handling, and use of flammable and combustible
liquids.
a)At Caribbean Petroleum Refining in Bayamon employees that worked
performing routine tasks such as tank operator, waste treatment operator,
loading rack operator, amoung others were exposed or could be exposed to
flammable and combustible release, fire and or explosion during the
performance of there duties. At the tank farm area the employer stored
gasoline,jet fuel,fuel oil and diesel, in above ground tanks, ranging from
500
to 500,000 barrels. The employer did not review the Operational hazard of a
large gosoline release from on-site piping entering the process sewer and
storm
water sewer systems. Equipment hazards like the additional hazards created
by
the use of expansion joints on the gasoline transfer lines at the Cummins
pump
station area. Human factors analysis related to what could occur if
operators
did not follow instructions for conducting rounds or gauging tanks. Level
reading erroneous at the tank gauge and at the operators console.
Additional
hazards created when operators had to read tank gauge levels during the
night
in low light conditions. Lack of formal written operating procedures for
determining the level of storage tanks during filling operations
Among other methods, one feasible and acceptable abatement method to
correct this hazard is:
1.Follow NFPA 30 - 21.6.3 Management of Fire Hazards. The extend of
fire prevention and control provided for tank storage facilities shall be
determined by an engineering evaluation of the instalation and
operation, followed by the application of sound fire protection and
process engeneering principles. The evaluation shall include, but not be
limited to, the following:
a.Analysis of fire and explosion hazard of the facilities.
b.Analysis of local conditions, such as exposure to and from
adjacent properties, flood potential, or earthquake potential.
c.Fire Department or mutual aid response.
El Codigo "NFPA 30 Flammable and Combustible Liquid" edicion 2008  es un
reglamento de practicas reconocidas por la industria, que proporcionan las
salvaguardias fundamentales para el manejo, almacenaje, y uso de liquidos
flamables
y combustibles.
a)En Caribbean  Petroleum Refining en Bayamon empleados trabajaban
realizando tareas de rutina tales como operador de tanque, operador de
tratamiento de agua, operador de area de carga entre otras fueron
expuestos o
podrian estar expuesto a liberacion de productos quimicos flamables,
combustible, fuego y/o explosion durante el desempeno de sus deberes. En el
area de la granja el patrono almacenaba en tanques sobre tierra  gasolina,
jet,
fuel-fuel oil y diesel, que tenian una capacidad de 5,000 a 500,000
barriles. El
patrono no reviso los riesgos operacionales asociados con un escape grande
de
gasolina por la linea dentro de las facilidades que entre al
alcantarillado de
aguas de proceso o  el de agua de escorrentia.Riesgos por los equipos,
como el
creado por  el uso de expansiones en la linea de transferencia de gasolina
en el
area de bombeo de las bombas  cummins. Analisis de los factores humanos
relacionados a lo que podia ocurrir si el operador no seguia las
instrucciones
relacionadas a sus rondas o lectura de nivel de los tanques. Lecturas de
nivel
erroneas en el indicador de los tanques y en la consola de los operadores.
Los
riesgos adicionales creados cuando el operador tenia que leer el indicador
de
nivel del tanque durante la noche con poca visibilidad. Falta de
procedimientos
operacionales formal para poder determinar el nivel del tanques durante
operaciones de llenado.
Entre otros metodos, un metodo razonable y aceptable para corregir este
riesgo
es:
1.Seguir el NFPA 30 - 21.6.3 Manejo de los Riesgos de Fuego. El
alcance de la prevencion y control de incendios provisto para
facilidades que almacenan en tanques debe ser determinada por una
evaluacion tecnica de la instalacion y operacion seguido por la
aplicacion de proteccion contra incendios adecuadas y los principios
tecnicos de los procesos. La evaluacion debe incluir pero no ser
limitada a lo siguiente:
a.analisis de los riesgos de fuego o explosion en las facilidades.
b.analisis de las condiciones locales, tales como exposicion a y de
propiedades contiguas, potencial de inundaciones, o potencial de
terremotos.
c.respuesta del Cuerpo de Bomberos o ayuda mutua.
Recent events (2)
  • · J (S)
  • · Z (S)

6A0001

Serious Gravity 10 1 instance 30 exposed
Issued
May 3, 2010
Abate by
May 27, 2010
Section 6(a) of the Puerto Rico Occupational Safety and Health Act:  The
employer did not
furnish employment and a place of employment which were free from
recognized hazards
that were causing or likely to cause death or physical harm to employees
in that employees
were exposed to:
Seccion 6(a) de la Ley de Seguridad y Salud en el Trabajo de Puerto Rico:
El patrono no
proveyo empleo y un sitio de empleo libre de riesgos reconocidos que esten
causando o que
puedan causar muerte o dano fisico a los empleados, por cuanto empleados
estaban expuestos
a:
API - 2610 - MAY 2005 This standard covers Design, Construction, Operation,
Maintenance, and Inspection of Terminal & Tank Facilities associated with
marketing,
refining, pipeline, and other similar activities. The purpose of this
standard is to
consolidate a wide base of current industry experience, knowledge,
information, and
management practices into a cohesive standard compromising a range of best
practices.
a)At Caribbean Petroleum Refining in Bayamon employees that worked
performing routine tasks such as tank operator, waste traetment operator,
loading rack operator amoung others were exposed or could be exposed to
flammable and combustible release, fire and or explosion during the
performance of there duties. At the tank farm area the employer stored
gasoline, jet fuel, fuel oil and diesel, in above ground tanks, ranging
from
5000 to 500,000 barrels. The employer did not review the Operational hazard
of a large Hydrocarbon release from on-site piping entering the process
sewer
and storm water sewer systems. Equipment hazards like the additional
hazards
created by the use of expansion joints on the gasoline transfer lines at
the
Cummins pump station area. Human factors analysis related to what could
occur if operators did not follow instructions for conducting rounds or
gauging
tanks. Level reading erroneous at the tank gauge and at the operators
console.
Additional hazards created when operators had  to read tank gauge levels
during the night in low light conditions. Lack of formal written operating
procedures for determining the level of storage tanks during filling
operations
Among other methods, one feasible and acceptable abatement method to
correct this hazard is:
1.Follow API 2610 - 6.2 Program shall be in effect and information on
safety hazards shall be available to facilitate communication between
employees, contractors, subcontractors, on-site vendors, emergency
response personnel, and visitors. Hazard identification shall include
hazards  involved with the layout, specific equipment hazards, and
other potential hazards, such as the realese of flammable liquid from a
facility storage tank that has the potencial for personl injury.
API 2610 MAYO 2005 Este reglamento abarca el Diseno, Construccion,
Operacion, Mantenimiento e Inspecciones de Facilidades de Terminal
yTanques asociadas con mercadeo, refinacion, sistema de tuberia y otras
actividades similares. El proposito de este reglamento es consolidar  con
una
base considerable de experiencia en la industria actualizado, conocimiento,
informacion y practicas gerenciales en un reglamento consistente,
comprometiendo una gama de las mejores practicas.
a)En Caribbean Petroleum Refining in Bayamon empleados que trabajaban
realizando tares rutinarias tales como operador de tanque, operador de
tratamiento de agua operador de carga entre otras fueron expuestos a
liberacion de productos quimicos flamables, combustible,fuego y/o explosion
durante el desempeno de sus deberes.  En el area de la granja  el patrono
almacenaba en tanques sobre el terreno  gasolina, jet fuel, fuel oil y
diesel,
que tenian capacidad que fluctuaba entre 5,000 a 500,000 barriles. El
patrono
no reviso los riesgos operacionales asociados con un escape grande de
gasolina
por la linea dentro de las facilidades que entre al alcantarillado de
aguas de
proceso o  el de agua de escorrentia. Riesgos adicionales de los equipos
como
el creado por  el uso de expansiones en la linea de transferencia de
gasolina en
el area de bombeo de las bombas  cummins. Analisis de los factores humanos
relacionados a lo que podria ocurrir si el operador no seguia las
instrucciones
relacionadas a sus rondas o lectura de nivel de los tanques. Lecturas de
nivel
erroneas en el indicador de los tanques y en la consola de los operadores.
Los
riesgos adicionales creados cuando el operador tenia que leer el indicador
de
nivel del tanque durante la noche con poca visibilidad. Falta de
procedimientos
operacionales formal para poder determinar el nivel del tanques durante
operaciones de llenado.
Entre otros metodos, un metodo razonable y aceptable para corregir este
riesgoes:
1.Seguir el API 2610 - 6.2 Un programa debe estar implementado y la
informacion con respecto a riesgos de seguridad deben estar accesibles
para facilitar la comunicacion entre los empleados, contratistas, etc. La
identificacion de riesgos deben incluir los riesgos con la distribucion,
equipo especifico y otros riesgos potenciales como la liberacion de
productos flamables de los tanques en la facilidad que tengan el
potencial de lesiones a los empleados.
Recent events (2)
  • · J (S)
  • · Z (S)

6A0001

Serious Gravity 10 1 instance 30 exposed
Issued
May 3, 2010
Abate by
Jun 18, 2010
Penalty
Initial $3,500
Section 6(a) of the Puerto Rico Occupational Safety and Health Act:  The
employer
did not
furnish employment and a place of employment which were free from
recognized hazards
that were causing or likely to cause death or physical harm to employees
in that employees
were exposed to: release, fire, and explosion:
Seccion 6(a) de la Ley de Seguridad y Salud en el Trabajo de Puerto Rico:
El patrono no
proveyo empleo y un sitio de empleo libre de riesgos reconocidos que esten
causando o que
puedan causar muerte o dano fisico a los empleados, por cuanto empleados
estaban expuestos
a: escape, fuego y explosion:
The NFPA 30 Flammable and Combustible Liquid Code 2008 Edition is a
recognized
Standard of recommended practices that provides safeguards for the
storage, handling
and use of flammable and combustible liquids.
a)At Caribbean Petroleum Refining in Bayamon (CAPECO), employees that
worked performing routine task such as tank operator,waste treatment
operator,loading rack operator, among others. Employees were exposed or
could be exposed to flammable and combustible release, fire and or
explosionduring the performance of their duties. At the tank farm area the
employer stored gasoline, jet fuel, fuel oil, and diesel in above ground
tanks,
ranging from 5,000 to 500,000 barrels. The employer did not have a formal
written operating procedures for safely filling of storage tanks and for
the
transfering according to NFPA 30 - 21.7.1.1 . The employer provided
documents that established which valves had to be closed or opened during
the
fill or transfer operations from tank to tank or from dock to tank, but
did not
mention in which order to proceed neither indicated any safety measure.
(See
Binder 3 Tab 2(a) OSHA Production NO. 2 11/20/09 -  General instructions
for the work to be performed during the shift). (See Binder 4 Tab 5 OSHA
Production NO. 2 11/20/09 -Tranfering sheet).
Among other methods, one feasible and acceptable abatement method to
correct this hazard is:
1.Follow NFPA 30 - 21.7.1.1 Facilities with aboveground tanks that
receive and transfer Class I liquids from mainline pipelines or marine
vessels shall establish and follow formal written procedures to prevent
overfilling of tanks. Written procedures shall include the following:
a.instructions covering methods to chek for lineup and receipt of
initial delivery to tank designated to receive shipment.
b.provisions for training and monitoring the performance of
operating personnel by supervisors.
c.schedules and procedures for inspection and testing of gauging
equipment and high level instrumentation and related systems.El codigo
NFPA 30 Liquidos Inflamables y Combustibles edicion 2008 es un
reglamento de practicas reconocidas por la industria, que proporcionan las
salvaguardias para el manejo, almacenaje y uso de liquidos inflamables y
combustibles.
a)En "Caribbean Petroleum Refining" en Bayamon (CAPECO), empleados que
trabajaban realizando tareas rutinarias tales como operador de tanque,
operador
de tratamiento de aguas, operador de area de carga, entre otras fueron o
podrian estar expuestos a liberacion de productos quimicos inflamables,
combustible, fuego y/o explosion durante el desempeno de sus deberes. En el
area de la granja el patrono almacenaba en tanques sobre el terreno
gasolina,
"jet-fuel", "fuel oil" y diesel, con capacidades que fluctuaban entre 500 a
500,000 barriles. El patrono no desarrollo procedimientos operacionales
seguros para el llenado y transferencia de tanques de acuerdo al NFPA 30 -
21.7.1.1  . El patrono proveyo documentos que indicaba cuales valvulas
iban a
estar cerradas o abiertas en una operacion de transferencia de tanque a
tanque
o de tanque a muelle, pero no indicaban el orden a seguir ni indicaban
ninguna
medida de seguridad. (Ver Carpeta 3 Pestana 2(a) OSHA PRODUCTION NO.
2 11/20/09 - General Instructions for the work to be performed during the
shift). (Ver Carpeta 4 Pestana 5 OSHA PRODUCTION NO. 2 11/20/09
Transfering sheet).
Entre varios metodos, un metodo de correccion aceptable y factible para
corregir este riesgo es:
1.Seguir el NFPA 30 - 21.7.1.1  Las Facilidades con tanques sobre el
terreno que reciben y transfieren liquidos Clase 1 a traves de tuberias
desde el muelle o desde la barcaza deben establecer y seguir
procedimientos escritos formales para  prevenir el sobrellenado de
tanque. Los procedimientos escritos deben incluir:
a)instrucciones para verificar la alineacion de valvula y recibo de
la entrega inicial al tanque designado para recibir el embarque.
b)provisiones para adiestrar y monitorear el desempeno del
personal de operaciones por sus supervisores.
c)la programacion y procedimientos para las pruebas e inspeccion
de los equipos de medicion e instrumentacion y sistemas
relacionados.on
Recent events (2)
  • · J (S)
  • · Z (S) $3500.00

6A0001

Serious Gravity 10 1 instance 30 exposed
Issued
May 3, 2010
Abate by
Jun 18, 2010
Section 6(a) of the Puerto Rico Occupational Safety and Health Act:  The
employer did not
furnish employment and a place of employment which were free from
recognized hazards that
were causing or likely to cause death or physical harm to employees in
that employees were
exposed to: release, fire, and explosion:
Seccion 6(a) de la Ley de Seguridad y Salud en el Trabajo de Puerto Rico:
El patrono no
proveyo empleo y un sitio de empleo libre de riesgos reconocidos que esten
causando o que
puedan causar muerte o dano fisico a los empleados, por cuanto empleados
estaban expuestos
a: escape, fuego y explosion:
API - 2610 - MAY 2005 This standard covers Design, Construction, Operation,
Maintenance, and Inspection of Terminal & Tank Facilities associated with
marketing,
refining, pipeline, and other similar activities. The purpose of this
standard is to
consolidate a wide base of current industry experience, knowledge,
information, and
management practices into a cohesive standard compromising a range of best
practices.
a)At Caribbean Petroleum Refining in Bayamon (CAPECO), worked thirty (30)
employees performing routine task such as tank operator,waste treatment
operator,loading rack operator, among others. Employees were exposed or
could
be exposed to flammable and combustible release, fire and or
explosionduring the
performance of their duties. At the tank farm area the employer stored
gasoline,
jet fuel, fuel oil, and diesel in above ground tanks, ranging from 500 to
500,000
barrels. The employer did not have a formal written operating procedures
for
safely filling of storage tanks and for the transfering according to API
2610 - 6.3.
The employer provided documents that established which valves had to be
closed
or opened during the fill or transfer operations from tank to tank or from
dock
to tank, but did not mention in which order to proceed neither indicated
any
safety measure. (See Binder 3 Tab 2(a) OSHA Production NO. 2 11/20/09 -
General instructions for the work to be performed during the shift). (See
Binder
4 Tab 5 OSHA Production NO. 2 11/20/09 -Tranfering sheet).
Among other methods, one feasible and acceptable abatement method to
correct
this hazard is:
1.Follow API 2610 - 6.3 Written operating procedures shall be developed
to address the routine and non-routine activities, such as emergency
shutdown and startup that are conducted during the course of the facilitys
business. These procedures specifically include product storage and
handling within the facility and all transfer operations. For those
activities
where significant deviation from procedures could lead to a loss of
containmentnof flammable or combustible materials, the potential
consequences should be highlighted and safeguards explained in detail in
the procedure.
API - 2610 - MAYO 2005 Este reglamento abarca el Diseno, Construccion,
Operacion,
Mantenimiento e Inspecciones de Facilidades de Terminal y Tanques
asociadas conmercadeo, refinacion, sistema de tuberia y otras actividades
similares. El proposito de
este reglamento es consolidar  con una base considerable de experiencia en
la industria
actualizado, conocimiento, informacion y practicas gerenciales en un
reglamento
consistente comprometiendo una gama de las mejores practicas
a)En "Caribbean Petroleum Refining" en Bayamon (CAPECO), trabajaban
treinta
empleados  realizando tareas rutinarias tales como operador de tanque,
operador
de tratamiento de aguas, operador de area de carga, entre otras. Empleados
fueron expuestos o podrian estar expuestos a liberacion de productos
quimicos
flamables,  combustible, fuego y/o explosion durante el desempeno de sus
deberes.  En el area de la granja el patrono almacenaba en tanques sobre el
terreno gasolina,"jet-fuel", "fuel oil" y diesel, que con capacidades de
5,000 a
500,000 barriles. El patrono no desarrollo procedimientos operacionales
seguros
para el llenado y transferencia de tanques de acuerdo al API 2610 - 6.3. El
patrono proveyo documentos que indicaba cuales valvulas iban a estar
cerradas
o abiertas en una operacion de transferencia de tanque a tanque o de
tanque a
muelle, pero no indicaban el orden a seguir ni indicaban ninguna medida de
seguridad. (Ver Carpeta 3 Pestana 2(a) OSHA PRODUCTION NO. 2 11/20/09 -
General Instructions for the work to be performed during the shift). (Ver
Carpeta
4 Pestana 5 OSHA PRODUCTION NO. 2 11/20/09 Transfering sheet).
Entre varios metodos, un metodo de correccion aceptable y factible para
corregir
este riesgo es:
1.Seguir el API 2610 - 6.3 los procedimiento de operacion escritos deben
ser dirigidos a las actividades rutinarias y no rutinarias, tales como
cierre
de emergencia y comienzo que son conducidos durante el transcurso
normal de operaciones. Estos procedimientos especificamente deben
incluir el almacenaje y manejo de estos productos dentro de las facilidades
y todas las operaciones de transferencia.e
Recent events (2)
  • · J (S)
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6A0001

Serious Gravity 10 1 instance 30 exposed
Issued
May 3, 2010
Abate by
Jun 18, 2010
Section 6(a) of the Puerto Rico Occupational Safety and Health Act:  The
employer did not
furnish employment and a place of employment which were free from
recognized hazards that
were causing or likely to cause death or physical harm to employees in
that employees were
exposed to: release, fire, and explosion:
Seccion 6(a) de la Ley de Seguridad y Salud en el Trabajo de Puerto Rico:
El patrono no
proveyo empleo y un sitio de empleo libre de riesgos reconocidos que esten
causando o que
puedan causar muerte o dano fisico a los empleados, por cuanto empleados
estaban expuestos
a: escape, fuego y explosion:
API - 2350 - JANUARY 2005 Cover Overfill Protection for Storage Tanks in
Petroleum
Facilities associated with marketing, refining, pipeline, and similar
facilities
containing
petroleum liquids.
a)At Caribbean Petroleum Refining in Bayamon (CAPECO), worked thirty (30)
employees performing routine task such as tank operator,waste treatment
operator,loading rack operator, among others. Employees were exposed or
could
be exposed to flammable and combustible release, fire and or
explosionduring the
performance of their duties. At the tank farm area the employer stored
gasoline,
jet fuel, fuel oil, and diesel in above ground tanks, ranging from 500 to
500,000
barrels. The employer did not have a formal written operating procedures
for
safely filling of storage tanks and for the transfering according to API
2350-
2.1.1. The employer provided documents that established which valves had
to be
closed or opened during the fill or transfer operations from tank to tank
or from
dock to tank, but did not mention in which order to proceed neither
indicated any
safety measure. (See Binder 3 Tab 2(a) OSHA Production NO. 2 11/20/09 -
General instructions for the work to be performed during the shift). (See
Binder
4 Tab 5 OSHA Production NO. 2 11/20/09 -Tranfering sheet).
Among other methods, one feasible and acceptable abatement method to
correct
this hazard is:
1.Follow API 2350 - 2.1.1 To protect against overfills at attended
facilities
where detectors are not installed on tanks, written procedures for product
receipt, shutdown, and diversion shall be developed by the employer.
API - 2350 - ENERO 2005 Abarca Proteccion contra el sobrellevado de
tanques de
almacenamiento en Facilidades Petroleras asociadas con mercadeo,
refinacion, sistema
de tuberia y otras facilidades similares que contienen derivados del
petroleo.
a)En "Caribbean Petroleum Refining" en Bayamon (CAPECO), trabajaban
treinta
empleados  realizando tareas rutinarias tales como operador de tanque,
operador
de tratamiento de aguas, operador de area de carga, entre otras. Empleados
fueron expuestos o podrian estar expuestos a liberacion de productos
quimicos
inflamables,  combustible, fuego y/o explosion durante el desempeno de sus
deberes. En el area de la granja el patrono almacenaba en tanques sobre el
terreno
gasolina, "jet-fuel", "fuel oil" y diesel, que con capacidades que
fluctuaban entre5,000 a 500,000 barriles. El patrono no desarrollo
procedimientos operacionales
seguros para el llenado y transferencia de tanques de acuerdo al API
2350-2.1.1.
El patrono proveyo documentos que indicaba cuales valvulas iban a estar
cerradas
o abiertas en una operacion de transferencia de tanque a tanque o de
tanque a
muelle, pero no indicaban el orden a seguir ni indicaban ninguna medida de
seguridad. (Ver Carpeta 3 Pestana 2(a) OSHA PRODUCTION NO. 2 11/20/09 -
General Instructions for the work to be performed during the shift). (Ver
Carpeta
4 Pestana 5 OSHA PRODUCTION NO. 2 11/20/09 Transfering sheet).
Entre varios metodos, un metodo de correccion aceptable y factible para
corregir
este riesgo es:
1.Seguir el API 2350 - 2.1.1 para proteger contra el sobrellevado en
facilidades atendidas, donde no se han instalado detectores en los tanques,
los procedimientos escritos para el recibo de productos, cierre y desvio
deben ser desarrollados por el patrono.lados
Recent events (2)
  • · J (S)
  • · Z (S)

6A0001

Serious Gravity 10 1 instance 30 exposed
Issued
May 3, 2010
Abate by
Jun 18, 2010
Section 6(a) of the Puerto Rico Occupational Safety and Health Act:  The
employer did not
furnish employment and a place of employment which were free from
recognized hazards that
were causing or likely to cause death or physical harm to employees in
that employees were
exposed to: release, fire, and explosion:
Seccion 6(a) de la Ley de Seguridad y Salud en el Trabajo de Puerto Rico:
El patrono no
proveyo empleo y un sitio de empleo libre de riesgos reconocidos que esten
causando o que
puedan causar muerte o dano fisico a los empleados, por cuanto empleados
estaban expuestos
a: escape, fuego y explosion:
API - 2350 - JANUARY 2005 Cover Overfill Protection for Storage Tanks in
Petroleum
Facilities associated with marketing, refining, pipeline, and similar
facilities containing
petroleum liquids.
a)At Caribbean Petroleum Refining in Bayamon (CAPECO), worked thirty (30)
employees performing routine task such as tank operator,waste treatment
operator,loading rack operator, among others. Employees were exposed or
could
be exposed to flammable and combustible release, fire and or explosion
during
the performance of their duties. At the tank farm area the employer stored
gasoline, jet fuel, fuel oil, and diesel in above ground tanks, ranging
from 500
to 500,000 barrels. The employer did not have a formal written operating
procedures for safely filling of storage tanks and for the transfering
according to
API 2350 -2.2.2. The employer provided documents that established which
valves
had to be closed or opened during the fill or transfer operations from
tank to tank
or from dock to tank, but did not mention in which order to proceed neither
indicated any safety measure. (See Binder 3 Tab 2(a) OSHA Production NO. 2
11/20/09 -  General instructions for the work to be performed during the
shift).
(See Binder 4 Tab 5 OSHA Production NO. 2 11/20/09 -Tranfering sheet).
Among other methods, one feasible and acceptable abatement method to
correct
this hazard is:
1.Follow API 2350 - 2.2.2 Where level detectors are installed at attended
facilities, the requirements of Section 3 of this API shall apply. If an
electrical or mechanical failure occurs that affects the level detectors,
product receipt shall stop and not recommence until (a) detectors are
functioning properly, or (b) manual operations and procedures are
implemented in accordance with those required 2.1.
API - 2350 - ENERO 2005 Abarca Proteccion contra el sobrellenado de
tanques de
almacenamiento en Facilidades Petroleras asociadas con mercadeo,
refinacion, sistema
de tuberia y otras facilidades similares que contienen derivados del
petroleo
a)En "Caribbean Petroleum Refining" en Bayamon (CAPECO), trabajaban
treinta
(30) empleados  realizando tareas rutinarias tales como operador de tanque,
operador de tratamiento de aguas, operador de area de carga, entre
otras.Empleados fueron expuestos o podrian estar expuestos a liberacion de
productos
quimicos inflamables, combustible, fuego y/o explosion durante el
desempeno de
sus deberes. En el area de la granja el patrono almacenaba en tanques
sobre el
terreno gasolina, "jet-fuel", "fuel oil" y diesel,  con capacidades que
fluctuaban
entre 500 a 500,000 barriles. El patrono no desarrollo procedimientos
operacionales seguros para el llenado y transferencia de tanques de
acuerdo al
API 2350 - 2.2.2. El patrono proveyo documentos que indicaba cuales
valvulas
iban a estar cerradas o abiertas en una operacion de transferencia de
tanque a
tanque o de tanque a muelle, pero no indicaban el orden a seguir ni
indicaban
ninguna medida de seguridad. (Ver Carpeta 3 Pestana 2(a) OSHA PRODUCTION
NO. 2 11/20/09 - General Instructions for the work to be performed during
the
shift). (Ver Carpeta 4 Pestana 5 OSHA PRODUCTION NO. 2 11/20/09
Transfering sheet).
Entre varios metodos, un metodo de correccion aceptable y factible para
corregir
este riesgo es:
1.Seguir el API 2350 - 2.2.2 en facilidades atendidas donde se han
instalado
detectores de niveles en los tanques, los requisitos de la Seccion 3 de
este
API deben aplicar. Si una falla electrica o mecanica ocurriera que afectara
el detector de nivel, el recibo de producto debe detenerse y no comenzar
nuevamente hasta que (a) los detectores esten funcionando adecuadamente,
o (b)  procedimientos y operaciones manuales sean implementados de
acuerdo con los requeridos en el 2.1.eridos
Recent events (2)
  • · J (S)
  • · Z (S)

6A0001

Serious Gravity 10 1 instance 30 exposed
Issued
May 3, 2010
Abate by
Jun 18, 2010
Section 6(a) of the Puerto Rico Occupational Safety and Health Act:  The
employer did not
furnish employment and a place of employment which were free from
recognized hazards
that were causing or likely to cause death or physical harm to employees
in that employees
were exposed to: release, fire, and explosion:
Seccion 6(a) de la Ley de Seguridad y Salud en el Trabajo de Puerto Rico:
El patrono no
proveyo empleo y un sitio de empleo libre de riesgos reconocidos que esten
causando o que
puedan causar muerte o dano fisico a los empleados, por cuanto empleados
estaban expuestos
a: escape, fuego y explosion:
API - 2350 - JANUARY 2005 Cover Overfill Protection for Storage Tanks in
Petroleum Facilities associated with marketing, refining, pipeline, and
similar
facilities containing petroleum liquids.
a)At Caribbean Petroleum Refining in Bayamon (CAPECO), worked thirty (30)
employees performing routine task such as tank operator,waste treatment
operator,loading rack operator, among others. Employees were exposed or
could be exposed to flammable and combustible release, fire and or
explosionduring the performance of their duties at the tank farm area the
employer stored gasoline, jet fuel, fuel oil, and diesel in above ground
tanks,
ranging from 500 to 500,000 barrels. The employer did not have a formal
written operating procedures for safely filling of storage tanks and for
the
transfering according to API 2350 - 4.1.1. The employer provided documents
that established which valves had to be closed or opened during the fill or
transfer operations from tank to tank or from dock to tank, but did not
mention in which order to proceed neither indicated any safety measure.
(See
Binder 3 Tab 2(a) OSHA Production NO. 2 11/20/09 -  General instructions
for the work to be performed during the shift). (See Binder 4 Tab 5 OSHA
Production NO. 2 11/20/09 -Tranfering sheet).
Among other methods, one feasible and acceptable abatement method to
correct this hazard is:
1.Follow API 2350 - 4.1.1 To provide for protection against overfills,
written operating procedures shall be established by the employer.
These procedures shall comply with the requirements of NFPA 30-2003
Section 4.6.1.3; The operating procedures shall describe an orderly,
simple shutdown and/or product diversion procedure, and any other
actions to be taken in the event of an emergency, including loss of
communications, power, and so forth.
API - 2350 - ENERO 2005 Abarca Proteccion contra el sobrellenado de
tanques de
almacenamiento en Facilidades Petroleras asociadas con mercadeo,
refinacisn,
sistema
de tuberia y otras facilidades similares que contienen derivados del
petroleo.
En "Caribbean Petroleum Refining" en Bayamon (CAPECO), trabajaban
treintaempleados  realizando tareas rutinarias tales como operador de
tanque, operador de
tratamiento de aguas, operador de area de carga, entre otras. Empleados
fueron
expuestos o podrian estar expuestos a liberacion de productos quimicos
inflamables,
combustible, fuego y/o explosion durante el desempeno de sus deberes En el
area de
la granja el patrono almacenaba en tanques sobre el terreno gasolina,
"jet-fuel", "fuel
oil" y diesel, con capacidades de 500 a 500,000 barriles. El patrono no
desarrollo
procedimientos operacionales seguros para el llenado y transferencia de
tanques de
acuerdo al API 2350 -4.1.1. El patrono proveyo documentos que indicaba
cuales
valvulas iban a estar cerradas o abiertas en una operacion de
transferencia de tanque a
tanque o de tanque a muelle, pero no indicaban el orden a seguir ni
indicaban ninguna
medida de seguridad. (Ver Carpeta 3 Pestana 2(a) OSHA PRODUCTION NO. 2
11/20/09 - General Instructions for the work to be performed during the
shift). (Ver
Carpeta 4 Pestana 5 OSHA PRODUCTION NO. 2 11/20/09 Transfering sheet).
Entre varios metodos, un metodo de correccion aceptable y factible para
corregir este riesgo es:
1.Seguir el API 2350 - 4.1.1 para proveer proteccion contra el
sobrellenado, procedimientos de operacion escritos deben ser
establecidos por el patrono. Estos procedimientos deben cumplir con
los requisitos del NFPA 30 2003 Seccion 4.6.1.3; Los procedimientos
de operacion deben describir ordenadamente un cierre sencillo y/o una
desviacion del producto, y cualquier otra medida a ser tomada en la
eventualidad de una emergencia, incluyendo la perdida de las
comunicaciones, energia y asi sucesivamente.,
Recent events (2)
  • · J (S)
  • · Z (S)

6A0001

Serious Gravity 10 1 instance 30 exposed
Issued
May 3, 2010
Abate by
Jun 4, 2010
Penalty
Initial $3,500
Section 6(a) of the Puerto Rico Occupational Safety and Health Act:  The
employer did not
furnish employment and a place of employment which were free from
recognized hazards that
were causing or likely to cause death or physical harm to employees in
that employees were
exposed to:
Seccion 6(a) de la Ley de Seguridad y Salud en el Trabajo de Puerto Rico:
El patrono no
proveyo empleo y un sitio de empleo libre de riesgos reconocidos que esten
causando o que
puedan causar muerte o dano fisico a los empleados, por cuanto empleados
estaban expuestos
a:
The NFPA 30 Flammable and Combustible Liquid Code 2008 Edition, is a
Recognized
Industry Standard of recommended practices, that provide fundamental
safeguards for the
storage, handling, and use of flammable and combustible liquids.
a)Employees that worked at CAPECO performing routine task such as: tank
operator,waste treatment operator, loading rack operator, among others were
exposed or could be exposed to flammable and combustible release, fire and
or
explosion. At the tank farm area the employer stored gasoline, jet fuel,
fuel oil,
and diesel in above ground tanks, ranging from 500 to 500,000 barrels.
Weed
and
grass were not controlled in the dike areas and surrounding areas of the
tank
according to NFPA 30 - 6.9.4. During the inspection walk-around performed
on
11-05-09, 12-04-09, 2-3-10, and 2-23-10 it was observed that a significant
amounts of grass and weed in close proximity and adjacent to the dikes and
surrounding areas had uncontrolled vegetation growth or were actively
growing
or were burned during the incident. Also the employer provided documents of
inspections that stated the vegetacion growth problems and how on occasion
it
even affected walking of employees in the area. See binder 3 tab 1 Work
daily
OSHA PRODUCTION 12-23-09 page 88, tab 2 maintenance work order T-822
OSHA PRODUCTION No. 2 11/20/09  page 2265, and  2(b) OSHA
PRODUCTION No. 2 11/20/09  S-2, S-4, S-6  monthly inspection checklist for
bulk storage tanks) page 358, 360,363, monthly inspection checklist for
Pump
Station X-3 page 367,  SWPP Inspection Form Storm water System page 368
When the weed/grass are not controlled they can become part of the fuel
load
should a fire start in the area adding to the spread of fire.
Among other methods, one feasible and acceptable abatement method to
correct
this hazard is:
1.Follow NFPA 30 - 6.9.4 Ground areas around facilities where liquids are
stored, handled, or used shall be kept free of weeds, trash, or other
unnecessary combustible materials.
El codigo NFPA 30 Liquidos Inflamables y Combustibles edicion 2008 es un
reglamento
de practicas reconocidas por la industria, que proporcionan las
salvaguardas para el
manejo, almacenaje y uso de liquidos inflamables y  combustibles.
a)Empleados que trabajaban en CAPECO, realizando tareas rutinarias tales
como:
operador de tanque, operador de tratamiento de aguas, operador de area de
carga,
entre otros fueron o podrian haber estado expuestos a liberacion de
productos
quimicos inflamables, combustible, fuego y/o explosion. En el area de la
granja
se almacenaba en tanques sobre el terreno gasolina, "jet-fuel", "fuel oil"
y
diesel,
con capacidades que fluctuaban entre  500 a 500,000 barriles. La Maleza y
vegetacion no fueron controladas en las areas de los diques y en las areas
adyacentes de acuerdo al NFPA 30 - 6.9.4. Durante los recorridos hechos el
5/nov/09, 4/dic/09, 3/feb/10 y 23/feb/10 se observo una cantidad
significativa de
vegetacion y maleza bien cerca y en las areas adyacente a los diques y
alrededores que tenian  crecimiento descontrolado de vegetacion que estaba
creciendo activamente o que habia sido quemada durante el incidente. Ademas
patrono proveyo documentos de inspecciones que mencionaban el problema de
crecimiento de la vegetacion y como en ocasiones afecta hasta el caminar
de los
empleados por el area. Ver Carpeta 3 pestana 1 "work diary" OSHA
PRODUCTION 12-23-0 pagina 88, pestana 2 "Maintenance work order" T-822
OSHA PRODUCTION No.2 11/20/09 page 2265 y pestana 2(b) OSHA
PRODUCTION No.2 11-20-09 hojas de Cotejo inspeccion mensual para tanques
de almacenamiento a granel S-2 pagina 358 S-4 pagina 360, S-6 pagina 363,
hoja
mensual bombas X-3 pagina 367. Cuando la vegetacion y maleza no son
controladas estas pueden hacerse parte de la carga de combustible en caso
de
comenzar un fuego  en el area, anadiendo a la dispersion del fuego.
Entre varios metodos, un metodo de correccion aceptable y factible para
corregir
este riesgo es:
1.Seguir el NFPA 30 - 6.9.4 El terreno alrededor de las facilidades donde
se almacenan, manejan, o utilizan liquidos deben ser mantenidas libre de
maleza, basura u otro material combustible innecesario.
Recent events (2)
  • · J (S)
  • · Z (S) $3500.00

6A0001

Serious Gravity 10 1 instance 30 exposed
Issued
May 3, 2010
Abate by
Jun 4, 2010
Section 6(a) of the Puerto Rico Occupational Safety and Health Act:  The
employer did not
furnish employment and a place of employment which were free from
recognized hazards
that were causing or likely to cause death or physical harm to employees
in that employees
were exposed to:
Seccion 6(a) de la Ley de Seguridad y Salud en el Trabajo de Puerto Rico:
El patrono no
proveyo empleo y un sitio de empleo libre de riesgos reconocidos que esten
causando o que
puedan causar muerte o dano fisico a los empleados, por cuanto empleados
estaban expuestos
a:
API - 2610 - MAY 2005 This standard covers Design, Construction, Operation,
Maintenance, and Inspection of Terminal & Tank Facilities associated with
marketing,
refining, pipeline, and other similar activities. The purpose of this
standard is to
consolidate a wide base of current industry experience, knowledge,
information, and
management practices into a cohesive standard compromising a range of best
practices.
a)Employees that worked at CAPECO performing routine task such as tank
operator,waste treatment operator, loading rack operator, among others were
exposed or could be exposed to flammable and combustible release, fire and
or
explosion. At the tank  farm area the employer stored gasoline, jet fuel,
fuel
oil, and diesel in above ground tanks, ranging from 5,000 to 500,000
barrels.
Weed and grass were not controlled in the dike areas and surrounding areas
of
the tank according to API 2610 - 7.2.5. During the inspection walk-around
performed on 11-05-09, 12-04-09, 2-3-10, and 2-23-10 it was observed that a
significant amounts of grass and weed in close proximity and adjacent to
the
dikes and surrounding areas had uncontrolled vegetation growth or were
actively growing or were burned during the incident. Also the employer
provided documents of inspections that stated the vegetacion growth
problems
and how on occasion it even affected walking of employees in the area. See
binder 3 tab 1 Work daily OSHA PRODUCTION 12-23-09 page 88, tab 2
maintenance work order T-822 OSHA PRODUCTION No. 2 11/20/09  page
2265, and  2(b) OSHA PRODUCTION No. 2 11/20/09  S-2, S-4, S-6
monthly inspection checklist for bulk storage tanks) page 358, 360,363,
monthly inspection checklist for Pump Station X-3 page 367,  SWPP
Inspection Form Storm water System page 368  When the weed/grass are not
controlled they can become part of the fuel load should a fire start in
the area
adding to the spread of fire.
Among other methods, one feasible and acceptable abatement method to
correct this hazard is:
1.Follow API 2610 - 7.2.5 The dike area and the area around storage
tanks shall be kept clean of combustible materials that potentially could
be a source of fire exposure to the tank.
API - 2610 - MAYO 2005 Este reglamento abarca el Diseno, Construccion,
Operacion, Mantenimiento e Inspecciones de Facilidades de Terminal y
Tanques
asociadas con mercadeo, refinacion, sistema de tuberia y otras actividades
similares.
El proposito de este reglamento es consolidar  con una base considerable de
experiencia en la industria actualizado, conocimiento, informacion y
practicas
gerenciales en un reglamento consistente comprometiendo una gama de las
mejores
practicas.
a)Empleados que trabajaban en CAPECO, realizando tareas rutinarias tales
como: operador de tanque, operador de tratamiento de aguas, operador de
area
de carga, entre otros fueron expuestos a liberacion de productos quimicos
inflamables, combustible, fuego y/o explosion.  En el area de la granja se
almacenaba en tanques sobre el terreno gasolina, "jet-fuel", "fuel oil" y
diesel,
con capacidades que fluctuaban entre 500 a 500,000 barriles. La Maleza y
vegetacion no fueron controladas en las areas de los diques y en las areas
adyacentes de acuerdo al API 2610 - 7.2.5. Durante los recorridos hechos el
5/nov/09, 4/dic/09, 3/feb/10 y 23/feb/10 se observo una cantidad
significativa
de vegetacion y maleza bien cerca y en las areas adyacente a los diques y
alrededores que tenian  crecimiento descontrolado de vegetacion que estaba
creciendo activamente o que habia sido quemada durante el incidente. Ademas
patrono proveyo documentos de inspecciones que mencionaban el problema de
crecimiento de la vegetacion y como en ocasiones afecta hasta el caminar de
los empleados por el area. Ver Carpeta 3 pestana 1 "work diary" OSHA
PRODUCTION 12-23-0 pagina 88, pestana 2 "Maintenance work order" T-
822 OSHA PRODUCTION No.2 11/20/09 page 2265 y pestana 2(b) OSHA
PRODUCTION No.2 11-20-09 hojas de Cotejo inspeccion mensual para
tanques de almacenamiento a granel S-2 pagina 358 S-4 pagina 360, S-6
pagina 363, hoja mensual bombas X-3 pagina 367. Cuando la vegetacion y
maleza no son controladas estas pueden hacerse parte de la carga de
combustible en caso de comenzar un fuego  en el area, anadiendo a la
dispersion del fuego.
Entre varios metodos, un metodo de correccion aceptable y factible para
corregir este riesgo es:
1.Seguir el API 2610 - 7.2.5 El area de los diques y el area alrededor de
los tanques de almacenamiento deben ser mantenidos libre de materiales
combustibles que potencialmente podrian ser una fuente de exposicion a
fuego al tanque.ion
Recent events (2)
  • · J (S)
  • · Z (S)

6A0001

Serious Gravity 10 1 instance 30 exposed
Issued
May 3, 2010
Abate by
Jun 4, 2010
Section 6(a) of the Puerto Rico Occupational Safety and Health Act:  The
employer did not
furnish employment and a place of employment which were free from
recognized
hazards
that were causing or likely to cause death or physical harm to employees
in that employees
were exposed to:
Seccion 6(a) de la Ley de Seguridad y Salud en el Trabajo de Puerto Rico:
El patrono no
proveyo empleo y un sitio de empleo libre de riesgos reconocidos que esten
causando o que
puedan causar muerte o dano fisico a los empleados, por cuanto empleados
estaban expuestos
a:
API - 2610 - MAY 2005 This standard covers Design, Construction, Operation,
Maintenance, and Inspection of Terminal & Tank Facilities associated with
marketing,
refining, pipeline, and other similar activities. The purpose of this
standard is to
consolidate a wide base of current industry experience, knowledge,
information, and
management practices into a cohesive standard compromising a range of best
practices.
a)Employees that worked at CAPECO performing routine task such as: tank
operator,waste treatment operator, loading rack operator, among others were
exposed or could be exposed to flammable and combustible release, fire and
or
explosion. At the tank farm area the employer stored gasoline, jet fuel,
fuel
oil, and diesel in above ground tanks, ranging from 5,00 to 500,000
barrels.
Weed and grass were not controlled in the dike areas and surrounding areas
of
the tank according to API 2610 - 9.2.11 . During the inspection walk-around
performed on 11-05-09, 12-04-09, 2-3-10, and 2-23-10 it was observed that a
significant amounts of grass and weed in close proximity and adjacent to
the
dikes and surrounding areas had uncontrolled vegetation growth or were
actively growing or were burned during the incident. Also the employer
provided documents of inspections that stated the vegetacion growth
problems
and how on occasion it even affected walking of employees in the area. See
binder 3 tab 1 Work daily OSHA PRODUCTION 12-23-09 page 88, tab 2
maintenance work order T-822 OSHA PRODUCTION No. 2 11/20/09  page
2265, and  2(b) OSHA PRODUCTION No. 2 11/20/09  S-2, S-4, S-6 monthly
inspection checklist for bulk storage tanks) page 358, 360, 363, monthly
inspection checklist for Pump Station X-3 page 367,  SWPP Inspection Form
Storm water System page 368  When the weed/grass are not controlled they
can become part of the fuel load should a fire start in the area adding to
the
spread of fire.
Among other methods, one feasible and acceptable abatement method to
correct this hazard is:
1.Follow API 2610 - 9.2.11 Weed Control Measures shall be taken to ensure
that any vegetation adjacent to or within the diked area is kept to a
level that
does not pose a threat to successful fire control.
API - 2610 - MAYO 2005 Este reglamento abarca el Diseno, Construccion,
Operacion, Mantenimiento e Inspecciones de Facilidades de Terminal y
Tanques
asociadas con mercadeo, refinacion, sistema de tuberia y otras actividades
similares.
El proposito de este reglamento es consolidar  con una base considerable de
experiencia en la industria actualizado, conocimiento, informacion y
practicas
gerenciales en un reglamento consistente comprometiendo una gama de las
mejores
practicas.
a)Empleados que trabajaban en CAPECO, realizando tareas rutinarias tales
como: operador de tanque, operador de tratamiento de aguas, operador de
area
de carga, entre otros fueron expuestos o podrian haber estado expuestos a
liberacion de productos quimicos inflamables, combustible, fuego y/o
explosion.En el area de la granja se almacenaba en tanques sobre el terreno
gasolina, "jet-fuel", "fuel oil" y diesel, con capacidades que fluctuaban
entre
5,000 a 500,000 barriles. La Maleza y vegetacion no fueron controladas en
las
areas de los diques y en las areas adyacentes de acuerdo al API 2610 -
9.2.11.
Durante los recorridos hechos el 5/nov/09, 4/dic/09, 3/feb/10 y 23/feb/10
se
observo una cantidad significativa de vegetacion y maleza bien cerca y en
las
areas adyacente a los diques y alrededores que tenian  crecimiento
descontrolado de vegetacion que estaba creciendo activamente o que habia
sido
quemada durante el incidente. Ademas patrono proveyo documentos de
inspecciones que mencionaban el problema de crecimiento de la vegetacion y
como en ocasiones afectaba hasta el caminar de los empleados por el area.
Ver
Carpeta 3 pestana 1 "work diary" OSHA PRODUCTION 12-23-0 pagina 88,
pestana 2 "Maintenance work order" T-822 OSHA PRODUCTION No.2
11/20/09 page 2265 y pestana 2(b) OSHA PRODUCTION No.2 11-20-09
hojas de Cotejo inspeccion mensual para tanques de almacenamiento a granel
S-2 pagina 358 S-4 pagina 360, S-6 pagina 363, hoja mensual bombas X-3
pagina 367. Cuando la vegetacion y maleza no son controladas estas pueden
hacerse parte de la carga de combustible en caso de comenzar un fuego  en
el
area, anadiendo a la dispersion del fuego.
Entre varios metodos, un metodo de correccion aceptable y factible para
corregir este riesgo es:
1.Seguir el API 2610 - 9.2.11 Medidas de control de maleza deben ser
tomadas para asegurar que ninguna vegetacion adyacente a o dentro del
area del dique sea mantenido a un nivel que no posea una amenaza a un
control de fuego eficaz.
Recent events (2)
  • · J (S)
  • · Z (S)

6A0001

Serious Gravity 10 1 instance 30 exposed
Issued
May 3, 2010
Abate by
Jun 4, 2010
Penalty
Initial $3,500
Section 6(a) of the Puerto Rico Occupational Safety and Health Act:  The
employer did not
furnish employment and a place of employment which were free from
recognized hazards
that were causing or likely to cause death or physical harm to employees
in
that employees
were exposed to:
Seccion 6(a) de la Ley de Seguridad y Salud en el Trabajo de Puerto Rico:
El patrono no
proveyo empleo y un sitio de empleo libre de riesgos reconocidos que esten
causando o que
puedan causar muerte o dano fisico a los empleados, por cuanto empleados
estaban expuestos
a:
The NFPA 30 Flammable and Combustible Liquid Code 2008 Edition, is a
Recognized Industry Standard of recommended practices, that provide
fundamental
safeguards for the storage, handling, and use of flammable and combustible
liquids.
a)Employees that worked at CAPECO performing routine task such as tank
operator,waste treatment operator, loading rack operator, among others were
exposed or could be exposed to flammable and combustible release, fire and
or
explosion. At the tank farm area the employer stored gasoline, jet fuel,
fuel oil
and diesel, in above ground tanks, ranging from 500 to 500,000 barrels. The
expansion joint upstream (16" gasoline service at approximately 80-90 psi
service) from the YP-7A Cummins Pump catastrophically failed and came
apart as either a primary cause or secondary cause (due to the fire) of the
incident. CAPECO did not have any record of the designed and installation
of
this joint according to NFPA 30 - 27.5.1.2. See document response to
document request 2/18/10.  Also there is no record of maintenance to this
joint.
Among other methods, one feasible and acceptable abatement method to
correct this hazard is:
1.Follow NFPA 30 - 27.5.1.2 Joints shall be designed and installed so
that the mechanical strength of the joint will not be impaired if exposed
to a fire.
El codigo, NFPA 30 Liquidos Inflamables y Combustibles edicion 2008, es un
reglamento de practicas reconocidas por la industria, que proporcionan las
salvaguardas fundamentales para el manejo, almacenaje,  y uso de liquidos
inflamables y combustibles.
a) Empleados que trabajaban en CAPECO, realizando tareas rutinarias tales
como: operador de tanque, operador de tratamiento de aguas, operador de
area
de carga, entre otros fueron expuestos o podrian haber estado expuestos a
liberacion de productos quimicos inflamables, combustible, fuego y/o
explosion. En el area de la granja el patrono almacenaba en tanques sobre
el
terreno gasolina, "jet-fuel", "fuel oil" y diesel, con capacidades que
fluctuaban
entre 500 a 500,000 barriles. La junta de expansion ascendente (servicio
degasolina de 16" a una presion de servicio aproximadamente de 80-90 psi)
de la
bomba Cummins YP-7A fallo catastroficamente y se rompio, ya fuera como
causa primaria o secundaria debido al fuego durante el incidente. Capeco no
tenia ningun registro del diseno e instalacion de esta expansion de
acuerdo con
NFPA 30 - 27.5.1.2. Ver documento respuesta a documento requerido el dia
2/18/10  donde se acepta que Caribbean Petroleum no tenia documentacion a
estos efectos. Tampoco  no existen documentos de mantenimiento de esta
expansion.
Entre varios metodos, uno metodo de correccion aceptable y factible para
corregir este riesgo es:
1.Seguir el NFPA 30 - 27.5.1.2 Las juntas deben ser disenadas e
instaladas de modo que la fortaleza mecanica de la junta no sea
perjudicada si se expone a un fuego.
Recent events (2)
  • · F (S)
  • · Z (S) $3500.00

6A0001

Serious Gravity 10 1 instance 30 exposed
Issued
May 3, 2010
Abate by
Jun 4, 2010
Penalty
Initial $3,500
Section 6(a) of the Puerto Rico Occupational Safety and Health Act:  The
employer did not
furnish employment and a place of employment which were free from
recognized hazards
that were causing or likely to cause death or physical harm to employees
in that employees
were exposed to:
Seccion 6(a) de la Ley de Seguridad y Salud en el Trabajo de Puerto Rico:
El patrono no
proveyo empleo y un sitio de empleo libre de riesgos reconocidos que esten
causando o que
puedan causar muerte o dano fisico a los empleados, por cuanto empleados
estaban expuestos
a:
The NFPA 30 Flammable and Combustible Liquid Code 2008 Edition, is a
Recognized Industry Standard of recommended practices, that provide
fundamental
safeguards for the storage, handling, and use of flammable and combustible
liquids.
a)Employees that worked at CAPECO performing routine task such as tank
operator,waste treatment operator, loading rack operator, among others were
exposed or could be exposed to flammable and combustible release, fire and
or
explosion. The employer has no Management of Change (MOC) for the
installation and operation of tanks 409  and 107, which would have included
the safety and health impacts of not installing an automatic tank
overfilling
system, the lack of formal written operating procedures for tank filling
operations, or the development and implementation of maintenance procedures
for tank level systems including the calibration of the tank level
readings at the
operators console, with the tank gauge levels and the actual levels
contained in
the tanks.
b)No MOC from the change from those tanks systems that were originally
installed with automatic overfill systems but due to maintenance issues
with
those system, CAPECO decided to use only unwritten operating procedures to
control tank filling operations.
Among other methods, one feasible and acceptable abatement method to
correct this hazard is:
1.Follow NFPA 30 - 6.4.2 Management of Change. The hazards analysis
shall be repeated whenever the hazards leading to fire or explosion
change significantly. Conditions that might require repeating a review
shall include, but are not limited to, the following:
a.When changes occur in the materials in process.
b.When changes occur in process equipment.
c.When changes occur in process control.
d.When changes occur in operating procedures or assignments.
El codigo, NFPA 30 liquidos inflamable y combustible edicion 2008 es un
reglamento
de practicas reconocidas por la industria, que proporcionan las
salvaguardiasfundamentales para el manejo, almacenaje,  y uso de liquidos
inflamables y
combustibles.
a)Empleados que trabajaban en CAPECO, realizando tareas rutinarias tales
como
operador de tanque, operador de tratamiento de aguas, operador de area de
carga, entre otros fueron o podrian haber estado expuestos a liberacion de
productos quimicos inflamables, combustible, fuego y/o explosion. El
patrono
no tenia el Manejo de Cambio (MOC) para la instalacion y operacion de los
tanques 409 y 107, que habria incluido las consecuencias a la seguridad y
a la
salud por no instalar un sistema de sobre llenado  automatico, la falta de
procedimientos operacionales  escritos formales para las operaciones de
llenado de tanques, o el desarrollo e implementacion de procedimientos de
mantenimiento para los sistemas de nivel de tanques incluyendo la
calibracion
de las lecturas del nivel de  los tanques en las consola de los operadores
con
los indicadores de nivel de los tanques y los niveles reales que contenian
los
tanques.
b)No se realizo MOC para aquellos tanques que debido a asuntos de
mantenimiento se cambiaron de un sistema de sobrellenado automatico a uno
no-automatico, donde utilizaron solo procedimientos de operacion no
escritos
para controlar las operaciones de llenado.
Entre varios metodos, uno metodo de correccion aceptable y factibles para
corregir este riesgo es:
1.Seguir el NFPA 30 6.4.2 Manejo de Cambio. El analisis de riesgo debe
ser repetido en cualquier momento que los riesgos conducentes a fuego
o explosion cambian significativamente. Condiciones que requieren
repetir una revision deben incluir, pero no limitarse a lo siguiente:
a.Cuando ocurren cambios en los materiales en el proceso.
b.Cuando ocurren cambios en el equipo del proceso.
c.Cuando ocurren cambios en el control del proceso.
d.Cuando ocurren cambios en los procedimiento de operacion o
tarea.ion
Recent events (2)
  • · F (S)
  • · Z (S) $3500.00

6A0001

Serious Gravity 10 1 instance 30 exposed
Issued
May 3, 2010
Abate by
Jun 4, 2010
Section 6(a) of the Puerto Rico Occupational Safety and Health Act:  The
employer did not
furnish employment and a place of employment which were free from
recognized hazards
that were causing or likely to cause death or physical harm to employees
in that employees
were exposed to:
Seccion 6(a) de la Ley de Seguridad y Salud en el Trabajo de Puerto Rico:
El patrono no
proveyo empleo y un sitio de empleo libre de riesgos reconocidos que esten
causando o que
puedan causar muerte o dano fisico a los empleados, por cuanto empleados
estaban expuestos
a:
API - 2610 - MAY 2005 This standard covers Design, Construction, Operation,
Maintenance, and Inspection of Terminal & Tank Facilities associated with
marketing,
refining, pipeline, and other similar activities. The purpose of this
standard is to
consolidate a wide base of current industry experience, knowledge,
information, and
management practices into a cohesive standard compromising a range of best
practices.
a)Employees that worked at CAPECO performing routine task such as tank
operator,waste treatment operator, loading rack operator, among others were
exposed or could be exposed to flammable and combustible release, fire and
or
explosion. The employer has no Management of Change (MOC) for the
installation and operation of tanks 409  and 107, which would have included
the safety and health impacts of not installing an automatic tank
overfilling
system, the lack of formal written operating procedures for tank filling
operations, or the development and implementation of maintenance procedures
for tank level systems including the calibration of the tank level
readings at the
operators console, with the tank gauge levels and the actual levels
contained in
the tanks.
b)No MOC from the change from those tanks systems that were originally
installed with automatic overfill systems but due to maintenance issues
with
those system, CAPECO decided to use only unwritten operating procedures to
control tank filling operations.
Among other methods, one feasible and acceptable abatement method to
correct this hazard is:
1.Follow API 2610 - 6.6  Management of Change. Systems shall be
established for each facility to review potential health, safety, and
environmental considerations resulting from proposed additions,
modifications, or other changes that may periodically occur in the
facility. The following changes should be properly managed by
identifying and reviewing  them before implementation:
a.Materials or products handled.b.Equipment used or installed.
c.Operations and procedures.
API 2610 MAYO 2005 Este reglamento abarca el Diseno, Construccion,
Operacion,
Mantenimiento e Inspecciones de Facilidades de Terminal y Tanques
asociadas con
mercadeo, refinacion, sistema de tuberia y otras actividades similares. El
proposito de
este reglamento es consolidar  con una base considerable de experiencia en
la
industria actualizado, conocimiento, informacion y practicas gerenciales
en un
reglamento consistente, comprometiendo una gama de las mejores practicas.
a)Empleados que trabajaban en CAPECO, realizando tareas rutinarias tales
como
operador de tanque, operador de tratamiento de aguas, operador de area de
carga, entre otros fueron o podrian haber estado expuestos a liberacion de
productos quimicos inflamables, combustible, fuego y/o explosion. El
patrono
no tenia el Manejo de Cambio (MOC) para la instalacion y operacion de los
tanques 409 y 107, que habria incluido las consecuencias a la seguridad y
a la
salud por no instalar un sistema de sobre llenado  automatico, la falta de
procedimientos operacionales  escritos formales  para las operaciones de
llenado de tanques, o el desarrollo e implementacion de procedimientos de
mantenimiento para los sistemas de nivel de tanques incluyendo la
calibracion
de las lecturas del nivel de  los tanques en las consola de los operadores
con
los indicadores de nivel de los tanques y los niveles reales que contenian
los
tanques.
b)No se realizo MOC para aquellos tanques que debido a asuntos de
mantenimiento se cambiaron de un sistema de sobrellenado automatico a uno
no automatico, donde utilizaron solo procedimientos de operacion no
escritos
para controlar las operaciones de llenado.
Entre varios metodos, uno metodo de correccion aceptable y factible para
corregir este riesgo es:
1.Seguir el API 2610 - 6.6 El Manejo de Cambio. Los sistemas deben ser
establecidos para cada facilidad para revisar las consideraciones
potenciales al ambiente, a la seguridad y a la salud que resulte de los
suplementos, modificaciones, u otros cambios propuestos que pueden
ocurrir periodicamente en la facilidad. Los siguientes cambios deben
ser manejados de forma correcta mediante la identificacion y revision
antes de implementarlos:
a.Materiales o productos manejados.
b.Equipo utilizado o instalado.
c.Procesos y procedimientos.
Recent events (2)
  • · J (S)
  • · Z (S)

6A0001

Serious Gravity 10 1 instance 30 exposed
Issued
May 3, 2010
Abate by
Jun 4, 2010
Penalty
Initial $3,500
Section 6(a) of the Puerto Rico Occupational Safety and Health Act:  The
employer did not
furnish employment and a place of employment which were free from
recognized hazards
that were causing or likely to cause death or physical harm to employees
in that employees
were exposed to:
Seccion 6(a) de la Ley de Seguridad y Salud en el Trabajo de Puerto Rico:
El patrono no
proveyo empleo y un sitio de empleo libre de riesgos reconocidos que esten
causando o que
puedan causar muerte o dano fisico a los empleados, por cuanto empleados
estaban expuestos
a:
API - 570 - NOV 2009 is a recognized Industry standard of recommended
practices
covers inspection, rating, repair, and alteration procedures for metallic
and fiberglass
reinforced plastic (FRP) piping systems and their associated pressure
relieving devices
that have been placed inservice.
a)At Caribbean Petroleum Refining in Bayamon employees that worked
performing routine tasks such as tank operator, waste treatment operator,
loading rack operator, among others were exposed or could be exposed  to
flammable and combustible release, fire and or explosion during the
performance of there duties The employer did not develop or implement
piping
inspection procedures that meet the requirements of API 570 quality
assurance
inspection/repair management system.
Among other methods, one feasible and acceptable abatement method to
correct this hazard is:
1.Follow API 570 - 4.3.1.1 Systems and Procedures. An owner/user
organization is responsible for developing, documenting, implementing,
executing, and assessing piping inspection systems and inspection
procedures that will meet the requirements of this inspection code.
These systems and procedures will be contained in a quality assurance
inspection/repair management system and shall include:
a.organization and reporting structure for inspection personnel;
b.documenting and maintaining inspection and quality assurance
procedures;
c.documenting and reporting inspection and test results;
d.developing and documenting inspection plans;
e.developing and documenting risk-based assessments;
f.developing and documenting the appropriate inspection intervals;
g.corrective action for inspection and test results;
h.internal auditing for compliance with the quality assurance
inspection manual;
i.review and approval of drawings, design calculations, and
specifications for repairs, alterations, and ratings;
j.ensuring that all jurisdictional requirements for pipinginspection,
repairs, alterations, and rerating are continuously
met;
k.reporting to the authorized piping inspector any process changes
that could affect piping integrity;
l.training requirements for inspection personnel regarding
inspection tools, techniques, and technical knowledge base;
m.controls necessary so that only qualified welders and procedures
are used for all repairs and alterations;
n.controls necessary so that only qualified nondestructive
examination (NDE) personnel and procedures are utilized;
o.controls necessary so that only materials conforming to the
applicable section of the ASME Code are utilized for repairs
and alterations;
p.controls necessary so that all inspection measurement and test
equipment are properly maintained and calibrated;
q.controls necessary so that the work of contract inspection or
repair organizations meet the same inspection requirements as
the owner/user organization;
r.internal auditing requirements for the quality control system for
pressure-relieving devices.
API - 570 - NOV 2009 es un reglamento de practicas reconocidas por la
industria que
abarca procedimientos de inspeccion, clasificiacion, reparacion y
alteracion
para
sistemas de tuberias metalicas y de plastico reforzado con fibra de vidrio
y sus
dispositivos de liberacion de presion conectados que hayan sido puesto en
servicio.
a)En Caribbean Petroleum Refining en Bayamon empleados que trabajaban
realizando tareas tales como operador de tanque operador de tratamiento de
aguas, operador de carga entre otras fueron expuestos o podrian estar
expuesto
a liberacion de productos quimicos inflamables, combustible,fuego y/o
explosion durante el desempeno de sus deberes. El patrono no desarrollo un
sistema de inspeccion y procedimientos de inspeccion de tuberias que
cumplieran con los requisitos de inspeccion del codigo API 570 4.3.1.1
Sistema y Procedimientos.
Un metodo seguro entre otros metodos aceptables para corregir estos riesgos
son:
1.seguir los requerimientos del API 570 4.3.1.1 Sistemas y
procedimientos. Una empresa duena/usuaria es responsable del
desarrollo, documentacion, implementacion, ejecucion y evaluacion de
los procedimientos y sistemas de inspeccion de tuberias de modo que
cumplan con los requisitos de este codigo. Estos sistemas y
procedimientos seran contenidos en un sistema gerencia de control de
calidad de inspeccion/reparacion que debe incluir lo siguiente:
a.la estructura de la configuracion y la presentacion de informes
para el personal de inspeccion;
b.documentado y manteniendo  inspecciones y procedimientos de
control de calidad;
c.documentado y manteniendo  inspecciones y resultados de las
pruebas;
d.planes de inspeccion;
e.desarrollando y documentando evaluacion basada en los riesgos;
f.desarrollando y documentando los intervalos de inspeccion
apropiados;
g.medidas correctivas para las inspecciones y los resultados de
pruebas;
h.auditoria interna conforme al manual de inspeccion de
evaluacion de calidad;
i.revision y aprobacion de planos, calculo de diseno y
especificaciones para reparaciones, alteraciones y
reclasificaciones;
j.asegurar que todos los requisitos jurisdiccionales para
inspecciones, reparaciones, alteraciones y reclasificacion de
tuberias sean continuamente satisfechas;
k.reportando al inspector autorizado de tuberias cualquier cambio
en procesos que pudieran afectar la integridad de la tuberia;
l.requisitos de adiestramiento para el personal de inspeccion
relacionado a herramientas de inspeccion, tecnicas y el
conocimiento tecnico basico;
m.los controles necesarios de modo que solo soldadores calificados
y procedimientos sean utilizados para todas las reparaciones y
alteraciones;
n.los controles necesarios de modo que solo personal calificado en
pruebas no destructivas (NDE) y procedimientos sean utilizados;
o.los controles necesarios de modo que solo materiales conforme a
la seccion aplicable del Codigo de ASME sean utilizados para
reparaciones y alteraciones;
p.los controles necesarios de modo que todas los calculo de
inspeccion y equipos de pruebas sean debidamente conservados
y calibrados;
q.los controles necesarios de modo que los trabajos de inspeccion
subcontratados o la empresa que repara satisfaga los mismos
requisitos que la empresa duena/usuaria;
r.los requisitos de auditoria interna para los sistemas de control de
calidad para los equipos de liberacion de presion.on
Recent events (2)
  • · J (S)
  • · Z (S) $3500.00

6A0001

Serious Gravity 10 1 instance 30 exposed
Issued
May 3, 2010
Abate by
Jun 4, 2010
Penalty
Initial $3,500
Section 6(a) of the Puerto Rico Occupational Safety and Health Act:  The
employer did not
furnish employment and a place of employment which were free from
recognized
hazards
that were causing or likely to cause death or physical harm to employees
in that employees
were exposed to: release, fire, and explosion.
Seccion 6(a) de la Ley de Seguridad y Salud en el Trabajo de Puerto Rico:
El patrono no
proveyo empleo y un sitio de empleo libre de riesgos reconocidos que esten
causando o que
puedan causar muerte o dano fisico a los empleados, por cuanto empleados
estaban expuestos
a: escape, fuego y explosion.
API - 570 - NOV 2009 is a Recognized Industry Standard of recommended
practices
that  covers inspection, rating, repair, and alteration procedures for
metallic and
fiberglass reinforced plastic (FRP) piping systems and their associated
pressure
relieving devices that have been placed in-service.
a)Employees that worked at Caribbean Petroleum Refining in Bayamon
performing routine task such as tank operator, waste treatment
operator,loading rack operator among others, were expose or could be
exposed
to flammable and combustible spill or release,fire and or explosion. The
employer did not categorize product piping into classes for the purpose of
prioritizing and scheduling piping inspections. In 2007 the employer
inspected
aboveground pipeline from dock to plant but did not inspected the rest of
the
pipeline inside the facility.
Among other methods, one feasible and acceptable abatement method to
correct this hazard is:
1.Follow API 570 - 6.3.4.1 Piping Service Classes. All process piping
system shall be categorized into different piping classes. Such a
classification system allows extra inspection efforts to be focused on
piping systems that may have the highest potential consequences if
failure or loss of containment should occur. Classifications should be
based on potential safety and environmental effects should a leak occur.
Owner/users shall maintain a record of process piping fluids handled,
including their classifications. API 750 and NFPA 704 provide
information that may be helpful in classifying piping systems according
to the potential hazards of the process fluids they contain.
API - 570 - NOV 2009  es un estandar de practicas reconocidas por la
industria
Abarca procedimientos de inspeccion, rating, reparacion y alteracion para
sistemas de
tuberias metalicas y de plastico reforzado con fibra de vidrio y sus
dispositivos de
liberacion de presion conectados que hayan sido puesto en servicio.
a)Empleados que trabajaban en Caribbean Petoleum Refinig en Bayamon,
realizando tareas de rutina tales como operador de tanque, operador de
tratamiento de agua, operador de area de carga entre otros fueron o
podrianestar expuesto a derrame o liberacion de productos quimicos
inflamables,
combustible, fuego y/o explosion. El patrono no categorizo  la tuberia de
productos en clases para el proposito de prioritizar y asegurar las
inspecciones
de estas. En el 2007 el patrono inspecciono las tuberias sobre el terreno
desde
el muelle hasta la planta pero no inspecciono el resto de la tuberia
dentro de
las facilidades.
Entre otros metodos, un metodo de correccion razonable y aceptable de
corregir este riesgo es:
1.Seguir el API 570 - 6.3.4.1 todo sistema de tuberia debe ser
categorizado en diferentes clases. La Clasificacion debe ser basada en
los riesgos potenciales de seguridad y eventos ambientales de ocurrir un
liqueo. Patrono/usuario debe mantener un registro de todas las tuberias
de fluidos que manejan, incluyendo sus clasificaciones. El API 750 y el
NFPA 704 proveen informacion que puede ser de ayuda en la
clasificacion de sistemas de tuberias de acuerdo a los riesgos
potenciales de los productos liquidos que contengan.
Recent events (2)
  • · J (S)
  • · Z (S) $3500.00

6A0001

Serious Gravity 10 1 instance 30 exposed
Issued
May 3, 2010
Abate by
Jun 18, 2010
Penalty
Initial $3,500
Section 6(a) of the Puerto Rico Occupational Safety and Health Act:  The
employer did not
furnish employment and a place of employment which were free from
recognized hazards
that were causing or likely to cause death or physical harm to employees
in that employees
were exposed to:
Seccion 6(a) de la Ley de Seguridad y Salud en el Trabajo de Puerto Rico:
El patrono no
proveyo empleo y un sitio de empleo libre de riesgos reconocidos que esten
causando o que
puedan causar muerte o dano fisico a los empleados, por cuanto empleados
estaban
expuestos
a:
API - 570 - NOV 2009 is a recognized Industry standard of recommended
practices
that Covers inspection, rating, repair, and alteration procedures for
metallic and
fiberglass reinforced plastic (FRP) piping systems and their associated
pressure
relieving devices that have been placed in-service.
a)At Caribbean Petroleum Refining in Bayamon employees that worked
performing routine tasks such as tank operator, waste treatment operator,
loading rack operator, among others were exposed or could be exposed to
flammable and combustible spills or release, fire and or explosion during
the
performance of there duties. In the Tank Farm Area there was approximately
45 above ground steel tanks ranging in capacity from 500 to  500,000
barrels
which were used for the storage and distribution of gasoline, diesel, fuel
oil,
and jet fuel. Products were transfered to and from the tanks via above and
under ground pipelines. The employer did not have an inspection system for
the entire system of pipes in service, to determine the integrity of
product
transfer piping at the facility. The employer provided some documentation
of
daily and monthly inspection for visible leak to the Pipes racks. This
inspection was to comply with SPCC but did not comply with the API 570 -
5.5.4 External Visual Inspection. In 2007, the employer inspected
aboveground pipeline from dock to plant but did not inspected the entire
pipeline system inside the facility.
Among other methods, one feasible and acceptable abatement method to
correct this hazard is:
1.Follow API 570 - 5.5.4 External Visual Inspection. An external visual
inspection is performed to determine the condition of the outside of the
piping, insulation system, painting, and coating systems, and associated
hardware; and to check for signs of misalignment, vibration, and
leakage. External inspections shall include surveys for the condition of
piping hangers and supports. Instances of cracked or broken hangers,
"bottoming out" of spring supports, support shoes displaced from
support members, or other improper restraint conditions shall be
reported and corrected. Bellows expansion joints should be inspected
visually for unusual deformations, misalignment, or displacements thatmay
exceed design. Non standard piping components (e.g flex hoses)
may have different degradation mechanisms. Specialist engineers or
manufacture data sources may need to be consulted in developing valid
inspection plans for these components. The inspector should examine
the piping system for the presence of any field modifications or
temporary repairs not previously recorded on the piping drawings
and/or records. The inspector also should be alert to the presence of
any components that may be unsuitable for long-term operation.
API - 570 - NOV 2009 es un reglamento de practicas reconocidas por la
industria,
que abarca procedimientos de inspeccion, clasificacion, reparacion y
alteracion para
sistemas de tuberias metalicas y de plastico reforzado con fibra de vidrio
y sus
dispositivos de liberacion de presion conectados que hayan sido puesto en
servicio.
a)En Caribbean Petroleum Refining en Bayamon empleados que trabajaban
realizando tareas tales como operador de tanque operador de tratamiento de
aguas, operador de carga entre otras fueron expuestos o podrian haber
estado
Recent events (2)
  • · J (S)
  • · Z (S) $3500.00

6A0001

Serious Gravity 10 1 instance 30 exposed
Issued
May 3, 2010
Abate by
Jun 18, 2010
Section 6(a) of the Puerto Rico Occupational Safety and Health Act:  The
employer did not
furnish employment and a place of employment which were free from
recognized hazards
that were causing or likely to cause death or physical harm to employees
in that employees
were exposed to:
Seccion 6(a) de la Ley de Seguridad y Salud en el Trabajo de Puerto Rico:
El patrono no
proveyo empleo y un sitio de empleo libre de riesgos reconocidos que esten
causando o que
puedan causar muerte o dano fisico a los empleados, por cuanto empleados
estaban expuestos
a:
API - 570 - NOV 2009 is a recognized Industry standard of recommended
practices
that covers inspection, rating, repair, and alteration procedures for
metallic and
fiberglass reinforced plastic (FRP) piping systems and their associated
pressure
relieving devices that have been placed in-service.
a)At Caribbean Petroleum Refining in Bayamon employees that worked
performing routine tasks such as tank operator, waste treatment operator,
loading rack operator, among others were exposed or could be exposed to
flammable and combustible spills or release, fire and or explosion during
the
performance of there duties. In the Tank Farm Area there was approximately
45 above ground steel tanks ranging in capacity from 500 to  500,000
barrels
which were used for the storage and distribution of gasoline, diesel, fuel
oil,
and jet fuel. Products were transfered to and from the tanks via above and
under ground pipelines. The employer did not have an inspection system for
the entire system of pipes in service, to determine the intregrity of
product
transfer piping at the facility. The employer provided some documentation
of
daily and monthly inspection for visible leak to the Pipes racks. This
inspection was to comply with SPCC but did not comply with the API 570 -
5.5.4 External Visual Inspection. In 2007, the employer inspected
aboveground pipeline from dock to plant but did not inspect the the entire
pipeline system inside the facility.
Among other methods, one feasible and acceptable abatement method to
correct this hazard is:
1.Follow API 570 - 5.6.2  Condition Monitoring location (CML)
Monitoring. Each piping system shall be monitored at CMLs. Piping
circuits with high potential consequences of failure should occur and
those subject to higher corrosion rates or localized corrosion will
normally have more CMLs and be monitored more frequently.
API - 570 - NOV 2009 es un reglamento de practicas reconocidas por la
industria que
abarca procedimientos de inspeccion, clasificacion, reparacion y
alteracion para
sistemas de tuberias metalicas y de plastico reforzado con fibra de vidrio
y sus
dispositivos de liberacion de presion conectados que hayan sido puesto en
servicio.
a)En Caribbean Petroleum Refining en Bayamon empleados que trabajaban
realizando tareas tales como operador de tanque operador de tratamiento de
aguas, operador de carga entre otras fueron expuestos o podrian estado
expuestos  a derrame, liberacion de productos quimicos inflamables,
combustible,fuego y/o explosion durante el desempeno de sus deberes. En la
granja de tanques habian alrededor de 45 tanques de acero sobre el terreno,
con capacidades que fluctuaban entre 500 a 500,000 barriles los cuales se
utilizaban para almacenamiento y distribucion de gasolina, diesel, aceite
combustible y combustible para aviones. Los productos fueron transferidos
desde y hacia los tanques, a traves de tuberias que estaban por encima y
por
debajo del terreno. El patrono no tenia un sistema de inspeccion para el
sistema completo de tuberias en servicio para determinar la integridad de
transferencia de producto en la facilidad. El patrono proveyo documentacion
escrita de algunas inspecciones diarias y mensuales para fugas visibles en
las
hileras de tuberias. Esta inspeccion era para cumplir con  SPCC pero no
cumplia con el API 570 - 5.5.4 Inspeccion Visual Externa. El 2007, el
patrono
examino la tuberia sobre el terreno desde el puerto hasta la planta pero no
examino el sistema completo de tuberias dentro de la facilidad.
Un metodo seguro entre otros metodos aceptables para corregir este riesgos
es:
1.Seguir el API 570 - 5.6.2 Monitoreo de localizacion de auscultacion de
condicion (CML). Todo sistema de tuberias debe ser monitoreado en
los CML. Circuitos de tuberias con repercusiones de alto potencial de
ocurrir un fallo  y aquellas sujetas a indices de corrosion altas o
corrosion localizada normalmente tendran mas CML y seran
monitoreadas mas frecuentemente.
Recent events (2)
  • · J (S)
  • · Z (S)

6A0001

Serious Gravity 10 1 instance 30 exposed
Issued
May 3, 2010
Abate by
Jun 18, 2010
Section 6(a) of the Puerto Rico Occupational Safety and Health Act:  The
employer
did not
furnish employment and a place of employment which were free from
recognized hazards
that were causing or likely to cause death or physical harm to employees
in that employees
were exposed to:
Seccion 6(a) de la Ley de Seguridad y Salud en el Trabajo de Puerto Rico:
El patrono no
proveyo empleo y un sitio de empleo libre de riesgos reconocidos que esten
causando o que
puedan causar muerte o dano fisico a los empleados, por cuanto empleados
estaban expuestos
a:
API - 570 - NOV 2009 is a recognized Industry standard of recommended
practices
tha covers inspection, rating, repair, and alteration procedures for
metallic and
fiberglass reinforced plastic (FRP) piping systems and their associated
pressure
relieving devices that have been placed in-service.
a)At Caribbean Petroleum Refining in Bayamon employees that worked
performing routine tasks such as tank operator, waste treatment operator,
loading rack operator, among others were exposed or could be exposed to
flammable and combustible spills or release, fire and or explosion during
the
performance of there duties. In the Tank Farm Area there was approximately
45 above ground steel tanks ranging in capacity from 500 to  500,000
barrels
which were used for the storage and distribution of gasoline, diesel, fuel
oil,
and jet fuel. Products were transfered to and from the tanks via above and
under ground pipelines.The employer did not have an inspection system for
the
entire system of pipes in service, to determine the intregrity of product
transfer
piping at the facility. The employer provided some documentation of daily
and
monthly inspection for visible leak to the Pipes racks. This inspection
was to
comply with SPCC and but did not comply with the API 570 - 5.5.4 External
Visual Inspection. In 2007, the employer inspected aboveground pipeline
from
dock to plant but did not inspect the the entire pipeline system inside the
facility.
Among other methods, one feasible and acceptable abatement method to
correct this hazard is:
1.Follow API 570 - 6.1 Interval/Frequency and Extent of Inspection:
General. To ensure equipment integrity, all piping systems and
pressure-relieving devices shall be inspected at the intervals/frequencies
provided in this section. Scheduled inspections shall be conducted on or
before their due date or be considered overdue for inspection. The
appropiate inspection shall provide the information necessary to
determine that all of the essential sections or components of the
equipment are safe to operate until the next scheduled inspection.
API - 570 - NOV 2009 es un reglamento de practicas reconocidas por la
industria queabarca procedimientos de inspeccion, clasificacion,
reparacion y alteracion para
sistemas de tuberias metalicas y de plastico reforzado con fibra de vidrio
y sus
dispositivos de liberacion de presion conectados que hayan sido puesto en
servicio.
a)En Caribbean Petroleum Refining en Bayamon empleados que trabajaban
realizando tareas tales como operador de tanque operador de tratamiento de
aguas, operador de carga entre otras fueron expuestos o podrian haber
estado
expuesto  a derrame, liberacion de productos quimicos inflamables,
combustible,fuego y/o explosion durante el desempeno de sus deberes. En la
granja de tanques habian alrededor de 45 tanques de acero sobre el terreno,
con capacidades que fluctuaban entre 500 a 500,000 barriles los cuales se
utilizaban para almacenamiento y distribucion de gasolina, diesel, aceite
combustible y combustible para aviones. Los productos fueron transferidos
desde y hacia los tanques, a traves de tuberias que estaban por encima y
por
debajo del terreno.El patrono no tenia un sistema de inspeccion para el
sistema
completo de tuberias en servicio para determinar la integridad de
transferencia
de producto en la facilidad. El patrono proveyo documentacion escrita de
algunas inspecciones diarias y mensuales para fugas visibles en las
hileras de
tuberias. Esta inspeccion era para cumplir con  SPCC pero no cumplia con el
API 570 - 5.5.4 Inspeccion Visual Externa. El 2007, el patrono examino la
tuberia sobre el terreno desde el puerto hasta la planta pero no examino el
sistema completo de tuberias dentro de la facilidad.
Un metodo seguro entre otros metodos aceptable para corregir este riesgos
es:
1.Seguir el API 570 - 6.1 General: Intervalo/Frecuencia y Alcance de
Inspeccion. Para asegurar la integridad del equipo, todos los sistemas
de tuberias y dispositivos de liberar presion deben ser inspeccionados a
los intervalos/frecuencias provistas en esta seccion. Inspecciones
programadas deben ser conducidas en o antes de su fecha de
vencimiento o ser considerada atrasado para inspeccionar. La
inspeccion competente debe proveer la informacion necesaria para
determinar que todas las secciones o componentes del equipo son
seguras para operar hasta la proxima inspeccion en calendario.
Recent events (2)
  • · J (S)
  • · Z (S)

6A0001

Serious Gravity 10 1 instance 30 exposed
Issued
May 3, 2010
Abate by
Jun 18, 2010
Section 6(a) of the Puerto Rico Occupational Safety and Health Act:  The
employer did not
furnish employment and a place of employment which were free from
recognized hazards
that were causing or likely to cause death or physical harm to employees
in that employees
were exposed to:
Seccion 6(a) de la Ley de Seguridad y Salud en el Trabajo de Puerto Rico:
El patrono no
proveyo empleo y un sitio de empleo libre de riesgos reconocidos que esten
causando
o que
puedan causar muerte o dano fisico a los empleados, por cuanto empleados
estaban expuestos
a:
API - 570 - NOV 2009 is a recognized Industry standard of recommended
practices
that covers inspection, rating, repair, and alteration procedures for
metallic and
fiberglass reinforced plastic (FRP) piping systems and their associated
pressure
relieving devices that have been placed inservice.
a)At Caribbean Petroleum Refining in Bayamon employees that worked
performing routine tasks such as tank operator, waste treatment operator,
loading rack operator, among others were exposed or could be exposed to
flammable and combustible spills or release, fire and or explosion during
the
performance of there duties. In the Tank Farm Area there was approximately
45 above ground steel tanks ranging in capacity from 500 to  500,000
barrels
which were used for the storage and distribution of gasoline, diesel, fuel
oil,
and jet fuel. Products were transfered to and from the tanks via above and
under ground pipelinesThe employer did not have an inspection system for
the
entire system of pipes in service, to determine the intregrity of product
transfer
piping at the facility. The employer provided some documentation of daily
and
monthly inspection for visible leak to the Pipes racks. This inspection
was to
comply with SPCC but did not comply with the API 570 - 5.5.4 External
Visual Inspection. In 2007, the employer inspected aboveground pipeline
from
dock to plant but did not inspected the the entire pipeline system inside
the
facility.
Among other methods, one feasible and acceptable abatement method to
correct this hazard is:
1.Follow API 570 - 6.3.3 Inspection Intervals. If Risk-based inspection
(RBI) is not being used, the interval between piping inspections shall be
established and maintained using the following criteria:
a)corrosion rate and remaining life calculations;
b)piping service classification;
c)applicable jurisdictional requirements;
d)judgment of the inspector, the piping engineer, the piping
engineer supervisor, or a materials specialist, based on operating
conditions, previous inspection history, current inspectionresults, and
conditions that may warrant suplemental inspections
covered in 5.5.6.
API - 570 - NOV 2009 es un reglamento de practicas reconocidas por la
industria que
abarca procedimientos de inspeccion, clasificacion, reparacion y
alteracion para
sistemas de tuberias metalicas y de plastico reforzado con fibra de vidrio
y sus
dispositivos de liberacion de presion conectados que hayan sido puesto en
servicio.
a)En Caribbean Petroleum Refining en Bayamon empleados que trabajaban
realizando tareas tales como operador de tanque operador de tratamiento de
aguas, operador de carga entre otras fueron expuestos o podrian haber
estado
expuestos  a derrame, liberacion de productos quimicos inflamables,
combustible,fuego y/o explosion durante el desempeno de sus deberes. En la
granja de tanques habian alrededor de 45 tanques de acero sobre el terreno,
con capacidades que fluctuaban entre 500 a 500,000 barriles los cuales se
utilizaban en el almacenamiento y distribucion de gasolina, diesel, aceite
combustible y combustible para aviones. Los productos fueron transferidos
desde y hacia los tanques, a traves de tuberias que estaban por encima y
por
debajo del terreno El patrono no tenia un sistema de inspeccion para el
sistema
completo de tuberias en servicio para determinar la integridad de
transferencia
de producto en la facilidad. El patrono proveyo documentacion escrita de
algunas inspecciones diarias y mensuales para fugas visibles en las
hileras de
tuberias. Esta inspeccion era para cumplir con  SPCC pero no cumplia con el
API 570 - 5.5.4 Inspeccion Visual Externa. El 2007, el patrono examino la
tuberia sobre el terreno desde el puerto hasta la planta pero no examino el
sistema completo de tuberias dentro de la facilidad.
Un metodo seguro entre otros metodos aceptables para corregir este riesgo
es:
1.Seguir el API 570 - 6.3.3 Intervalos de Inspeccion. Si no se utiliza las
inspecciones basadas en los riesgos (RBI), el intervalo entre las
inspecciones en las tuberias debe ser establecido y mantenido utilizando
los siguientes criterios:
a)razon de corrosion y calculos de la vida restante;
b)clasificacion del servicio de la tuberia;
c)requisitos de la jurisdiccion aplicables;
d)estimacion del inspector, del ingeniero de lineas, del supervisor del
ingeniero de lineas, o de un especialista de materiales, basado en las
condiciones operacionales, historial de inspecciones previas, resultados
de inspecciones vigentes y condiciones que pueden justificar
inspecciones suplementarias cubiertas en el 5.5.6.tas
Recent events (2)
  • · J (S)
  • · Z (S)

6A0001

Serious Gravity 10 1 instance 30 exposed
Issued
May 3, 2010
Abate by
Jun 18, 2010
Section 6(a) of the Puerto Rico Occupational Safety and Health Act:  The
employer did not
furnish employment and a place of employment which were free from
recognized hazards
that were causing or likely to cause death or physical harm to employees
in that employees
were exposed to:
Seccion 6(a) de la Ley de Seguridad y Salud en el Trabajo de Puerto Rico:
El patrono no
proveyo empleo y un sitio de empleo libre de riesgos reconocidos que esten
causando o que
puedan causar muerte o dano fisico a los empleados, por cuanto empleados
estaban expuestos
a:
API - 2610 - MAYO 2005 is a recognized Industry standard of recommended
practices that covers Design, Construction, Operation, Maintenance, and
Inspection of
Terminal & Tank Facilities associated with marketing, refining, pipeline,
and other
similar activities. The purpose of this standard is to consolidate a wide
base of current
industry experience, knowledge, information, and management practices into
a
cohesive standard compromising a range of best practices.
a)At Caribbean Petroleum Refining in Bayamon employees that worked
performing routine tasks such as tank operator, waste treatment operator,
loading rack operator, among others were exposed or could be exposed to
flammable and combustible spills or release, fire and or explosion during
the
performance of there duties. In the Tank Farm Area there was approximately
45 above ground steel tanks ranging in capacity from 500 to  500,000
barrels
which were used for the storage and distribution of gasoline, diesel, fuel
oil,
and jet fuel. Products were transfer to and from the tanks via above and
under
ground pipelinesThe employer does not have an inspection system for the
entire system of pipes in service, to determine the intregrity of product
transfer
piping at the facility. The employer provided some documentation of daily
and
monthly inspection for visible leak to the Pipes racks. This inspection
was to
comply with SPCC and does not comply with the API 570 - 5.5.4 External
Visual Inspection. In 2007, the employer inspected aboveground pipeline
from
dock to plant but did not inspected the the entire pipeline system inside
the
facility.
Among other methods, one feasible and acceptable abatement method to
correct this hazard is:
1.Follow API 2610 - 10.6.1 Pipeline Integrity Assurance of
Existing Piping System; General. All facilities shall periodically
assure the integrity of system piping. The integrity of buried
piping systems shall be assured by a comprehensive program
utilizing a combination of the methods in 10.6.3. The integrity
of aboveground piping systems shall be assessed by one of the
methods in 10.6.2.
API - 2610 - MAYO 2005 es un reglamento de practicas reconocidas por la
industriaque abarca el Diseno, Construccion, Operacion, Mantenimiento e
Inspecciones de
Facilidades de Terminal y Tanques asociadas con mercadeo, refinacion,
sistema de
tuberia y otras actividades similares. El proposito de este reglamento es
consolidar
con una base considerable de experiencia en la industria actualizado,
conocimiento,
informacion y practicas gerenciales en un reglamento consistente
comprometiendo una
gama de las mejores practicas.
a)En Caribbean Petroleum Refining en Bayamon empleados que trabajaban
realizando tareas tales como operador de tanque operador de tratamiento de
aguas, operador de carga entre otras fueron expuestos o podrian estar
expuesto
a derrame, liberacion de productos quimicos inflamables, combustible,fuego
y/o explosion durante el desempeno de sus deberes. En la granja de tanques
habian alrededor de 45 tanques de acero sobre el terreno, con capacidades
que
fluctuaban entre 500 a 500,000 barriles los cuales se utilizaban en el
almacenamiento y distribucion de gasolina, diesel, aceite combustible y
combustible para aviones. Los productos fueron transferidos desde y hacia
los
tanques, a traves de tuberias que estaban por encima y por debajo del
terreno
El patrono no tenia un sistema de inspeccion para el sistema completo de
tuberias en servicio para determinar la integridad de transferencia de
producto
en la facilidad. El patrono proveyo documentacion escrita de algunas
inspecciones diarias y mensuales para fugas visibles en los racks de
tuberias.
Esta inspeccion era para cumplir con  SPCC  y no cumplia con el API 570 -
5.5.4 Inspeccion Visual Externa. El 2007, el patrono examino la tuberia
sobre
el terreno desde el puerto hasta la planta pero no examino el sistema
completo
de tuberias dentro de la facilidad.
Un metodo seguro entre otros metodos aceptables para corregir estos riesgos
son:
1.Seguir el API 2610 - 10.6.1 Certeza de Integridad de las Tuberias del
Sistema de Tuberias Existentes; General. Todas las facilidades deben
periodicamente asegurar la integridad del sistema de tuberias. La
integridad de sistemas de tuberia soterrada deben ser aseguradas por un
programa extenso utilizando una combinacion de los metodos en el
10.6.3. La integridad de los sistemas de tuberias sobre el terreno deben
ser aseguradas por uno de los metodos en el 10.6.2.
Recent events (2)
  • · J (S)
  • · Z (S)

6A0001

Serious Gravity 10 1 instance 30 exposed
Issued
May 3, 2010
Abate by
Jun 18, 2010
Section 6(a) of the Puerto Rico Occupational Safety and Health Act:  The
employer did not
furnish employment and a place of employment which were free from
recognized hazards
that were causing or likely to cause death or physical harm to employees
in that employees
were exposed to:
Seccion 6(a) de la Ley de Seguridad y Salud en el Trabajo de Puerto Rico:
El patrono no
proveyo empleo y un sitio de empleo libre de riesgos reconocidos que esten
causando
o que
puedan causar muerte o dano fisico a los empleados, por cuanto empleados
estaban expuestos
a:
API - 2610 - MAY 2005 is a recognized Industry standard of recommended
practices
that covers Design, Construction, Operation, Maintenance, and Inspection of
Terminal & Tank Facilities associated with marketing, refining, pipeline,
and other
similar activities. The purpose of this standard is to consolidate a wide
base of current
industry experience, knowledge, information, and management practices into
a
cohesive standard compromising a range of best practices.
a)At Caribbean Petroleum Refining in Bayamon employees that worked
performing routine tasks such as tank operator, waste treatment operator,
loading rack operator, among others were exposed or could be exposed to
flammable and combustible spills or release, fire and or explosion during
the
performance of there duties. In the Tank Farm Area there was approximately
45 above ground steel tanks ranging in capacity from 500 to  500,000
barrels
which were used for the storage and distribution of gasoline, diesel, fuel
oil,
and jet fuel. Products were transfered to and from the tanks via above and
under ground pipelines. The employer did not have an inspection system for
the entire system of pipes in service, to determine the intregrity of
product
transfer piping at the facility. The employer provided some documentation
of
daily and monthly inspection for visible leak to the Pipes racks. This
inspection was to comply with SPCC but did not comply with the API 570 -
5.5.4 External Visual Inspection. In 2007, the employer inspected
aboveground pipeline from dock to plant but did not inspect the entire
pipeline
system inside the facility.
Among other methods, one feasible and acceptable abatement method to
correct this hazard is:
1.Follow API 2610 - 10.6.2 Aboveground Piping Systems. The most
reliable means of both leak testing and inspection of non-insulated
aboveground ambient-temperature hydrocarbon piping is visual
inspection using the principles of API 570. Other supplementary
methods which may be needed based on unique and site specific
conditions include, but are not limited to, vapor detection, ultrasonic,
wall thickness measurement and pressure testing.
API - 2610 - MAYO 2005 es un reglamento de practicas reconocidas por la
industria
que abarca el Diseno, Construccion, Operacion, Mantenimiento e
Inspecciones de
Facilidades de Terminal y Tanques asociadas con mercadeo, refinacion,
sistema de
tuberia y otras actividades similares. El proposito de este reglamento es
consolidar
con una base considerable de experiencia en la industria actualizado,
conocimiento,
informacion y practicas gerenciales en un reglamento consistente
comprometiendo una
gama de las mejores practicas.
a)En Caribbean Petroleum Refining en Bayamon empleados que trabajaban
realizando tareas tales como operador de tanque operador de tratamiento de
aguas, operador de carga entre otras fueron expuestos o podrian haber
estado
expuestos  a derrame, liberacion de productos quimicos inflamables,
combustible,fuego y/o explosion durante el desempeno de sus deberes. En la
granja de tanques habian alrededor de 45 tanques de acero sobre el terreno,
con capacidades que fluctuaban entre 500 a 500,000 barriles, los cuales se
utilizaban para almacenamiento y distribucion de gasolina, diesel, aceite
combustible y combustible para aviones. Los productos fueron transferidos
desde y hacia los tanques, a traves de tuberias que estaban por encima y
por
debajo del terreno. El patrono no tenia un sistema de inspeccion para el
sistema completo de tuberias en servicio para determinar la integridad de
transferencia de producto en la facilidad. El patrono proveyo documentacion
escrita de algunas inspecciones diarias y mensuales para fugas visibles en
las
hileras de tuberias. Esta inspeccion era para cumplir con  SPCC pero no
cumplia con el API 570 - 5.5.4 Inspeccion Visual Externa. El 2007, el
patrono
examino la tuberia sobre el terreno desde el puerto hasta la planta pero no
examino el sistema completo de tuberias dentro de la facilidad.
Un metodo seguro entre otros metodos aceptables para corregir este riesgo
es:
1.Seguir el API 2610 - 10.6.2 Sistemas de Tuberias sobre el Terreno. El
medio mas probado de inspeccion para ambas, prueba de filtracion e
inspeccion de tuberias no aislada de hidrocarburos a temperatura
ambiental sobre el terreno es una visual utilizando los principios del
API 570. Otros metodos suplementarios que pueden ser necesarios
basados en condiciones particulares y especificas del lugar incluyen,
pero no se limitan a, deteccion de vapores, ultrasonico, medidas de
espesor de la pared y pruebas de presion.
Recent events (2)
  • · J (S)
  • · Z (S)

6A0001

Serious Gravity 10 1 instance 30 exposed
Issued
May 3, 2010
Abate by
Jun 4, 2010
Penalty
Initial $3,500
Section 6(a) of the Puerto Rico Occupational Safety and Health Act:  The
employer did not
furnish employment and a place of employment which were free from
recognized hazards
that were causing or likely to cause death or physical harm to employees
in that employees
were exposed to:
Seccion 6(a) de la Ley de Seguridad y Salud en el Trabajo de Puerto Rico:
El patrono no
proveyo empleo y un sitio de empleo libre de riesgos reconocidos que esten
causando
o que
puedan causar muerte o dano fisico a los empleados, por cuanto empleados
estaban expuestos
a:
API - 570 - NOV 2009 is a recognized Industry standard of recommended
practices
that Covers inspection, rating, repair, and alteration procedures for
metallic and
fiberglass reinforced plastic (FRP) piping systems and their associated
pressure
relieving devices that have been placed inservice.
a)Employees that worked at Caribbean Petroleum Refining in Bayamon
performing routine task such as tank operator,waste treatment operator,
loading rack operator, among others were or could be exposed to flammable
and combustible release,fire and or explosion. In the Tank Farm Area there
was approximately 45 above ground steel tanks ranging in capacity from 500
to  500,000 barrels  which were used for the storage and distribution of
gasoline, diesel, fuel oil, and jet fuel The employer did not develop an
inspection plan to inspect the mechanical integrity for all piping systems
(flanges, valves, pumps, etc.) The employer provided a copy of a PSM
program that mentioned the mechanical integrity.  At the same time they
informed us that the program was current until the year 2000 when they
stopped the refining process and only mantained the tank farm operations,
and
accordingly they were not using the PSM program anymore. Also they
provided some documents of some piping inspections; see binder 3 tab 2(c)
OSHA PRODUCTION No.2 11/20/09  sheet P-2,  P-4, P-6, X-1 pages 357,
361, 364, and 365.
Among other methods, one feasible and acceptable abatement method to
correct this hazard is:
1.Follow API 570 - 5.1.1.1 Development of an Inspection Plan. An
inspection plan shall be established for all piping systems within the
scope of this code. The inspection plan shall be developed by the
inspector and/or engineer.
API - 570 - NOV 2009 es un reglamento de practicas reconocidas por la
industria que
abarca procedimientos de inspeccion, clasificacion, reparacion y
alteracion para
sistemas de tuberias metalicas y de plastico reforzado con fibra de vidrio
y sus
dispositivos de liberacion de presion conectados que hayan sido puesto en
servicio.
a)Empleados que trabajaban en Caribbean Petroleum Refining en
Bayamon,realizando tareas rutinarias tales como: operador de tanque,
operador de
tratamiento de aguas, operador de area de carga, entre otros, fueron o
podrian
estar expuestos a liberacion de productos quimicos inflamables,
combustible,
fuego y/o explosion. En la granja de tanques habian alrededor de 45 tanques
de acero sobre el terreno, con capacidades que fluctuaban entre 500 a
500,000
barriles los cuales se utilizaban para almacenamiento y distribucion de
gasolina, diesel, aceite combustible y combustible para aviones.  El
patrono no
desarrollo un plan de inspeccion, para inspeccionar la integridad mecanica
de
todo el sistema de tuberia ("flanges", valvulas, bombas, etc.). El patrono
proveyo una copia del Programa de PSM que menciona integridad mecanica.
Al mismo tiempo nos informaron que el programa se mantuvo al dia hasta el
ano 2000, luego de esto ellos no tenian proceso de refineria y solo se
quedaron
operacion de la granja de tanques, por consiguiente pararon de usar el
programa de PSM. Ademas estos proveyeron algunos documentos de algunas
inspecciones de tuberias; ver carpeta 3 pestana 2(c) OSHA PRODUCTION
NO 2 11/20/09 sheet P-2, P-4, P-6, X-1 paginas 357, 361, 364y 365.
Un metodo seguro entre otros metodos aceptables para corregir este riesgos
es:
1.Seguir el API 570 - 5.1.1.1 Desarrollo de un Plan de Inspeccion. Un
plan de inspeccion debe ser establecido para todos los sistemas de
tuberias dentro del alcance de este codigo. El plan de inspeccion debe
ser desarrollado por un inspector y/o ingeniero.
Recent events (2)
  • · J (S)
  • · Z (S) $3500.00

6A0001

Serious Gravity 10 1 instance 30 exposed
Issued
May 3, 2010
Abate by
Jun 4, 2010
Penalty
Initial $3,500
Section 6(a) of the Puerto Rico Occupational Safety and Health Act:  The
employer did not
furnish employment and a place of employment which were free from
recognized hazards
that were causing or likely to cause death or physical harm to employees
in that employees
were exposed to:
Seccion 6(a) de la Ley de Seguridad y Salud en el Trabajo de Puerto Rico:
El patrono no
proveyo empleo y un sitio de empleo libre de riesgos reconocidos que esten
causando o que
puedan causar muerte o dano fisico a los empleados, por cuanto empleados
estaban
expuestos
a:
The NFPA 30 Flammable and Combustible Liquid Code 2008 Edition, is a
Recognized Industry Standard of recommended practices, that provide
fundamental
safeguards for the storage, handling, and use of flammable and combustible
liquids.
a)At Caribbean Petroleum Refining in Bayamon employees that worked
performing routine tasks such as tank operator, waste treatment operator,
loading rack operator, amoung others were exposed or could be exposed to
flammable and combustible release, fire and or explosion during the
performance of there duties. At the tank farm area the employer stored
gasoline, jet fuel, fuel oil and diesel, in above ground tanks, ranging
from 500
to 500,000 barrels.The employer did not have written maintenance procedures
for tanks and their appurtenances including overfill protection devices. A
number of tanks (504, 411, 455, 103, 104, 106, 107, 201, 408, 453, 454,
302, 403, 501, 601, 604) with level indicators at the operator console in
the
control room were not functional at the time of the event due to
maintenance
issues. See binder 3 tab 2 OSHA PRODUCTION No.2 11/20/09 documents T-
830 page 195, T-827 page 200, T-823 page 2264 among others. Additionally,
tank levels readings did not correspond between tank level readings at
operator
consoles and gages at the tank and actual levels contained in some tanks
due to
calibration issues. See binder 3 tab 2 OSHA PRODUCTION No.2 11-20-09
documents: T-828 page 199, T-829 page 198, T-812 page 2275, T-811page
2276, T-809 page 2278 amoung others.
Among other methods, one feasible and acceptable abatement method to
correct this hazard is:
1.Follow NFPA 30 - 21.8.6 Storage tanks and their appurtenances,
including normal vents, emergency vents, overfill prevention devices,
and related devices shall be maintained to ensure that they function as
intended in accordance with written procedures.
El Codigo "NFPA 30 Flammable and Combustible Liquid" edicion 2008  es un
reglamento de practicas reconocidas por la industria, que proporcionan las
salvaguardias fundamentales para el manejo, almacenaje, y uso de liquidos
inflamables y combustibles.
a)En Caribbean Petroleum Refining en Bayamon empleados que trabajaban
realizando tareas tales como operador de tanque operador de tratamiento de
aguas, operador de carga entre otras fueron expuestos o podrian haber
estado
expuestos  a liberacion de productos quimicos inflamables, combustible,
fuego
y/o explosion durante el desempeno de sus deberes. En el area de la granja
el
patrono almacenaba en tanques sobre el terreno gasolina, jet fuel, fuel
oil y
diesel, que tenian capacidad que fluctuaba entre 500 a 500,000 barriles. El
patrono no tenia procedimientos de mantenimiento escrito para los tanques y
sus accesorios incluyendo aparatos de proteccion contra el sobrellevado. Un
numero de tanques (504, 411, 455, 103, 104, 106, 107, 201, 408, 453, 454,
302, 403, 501, 601, 604) con indicadores de nivel en la consola del
operador
en el cuarto de control no estaban funcionando al momento que ocurrio el
evento, debido a problemas de mantenimiento. Ver carpeta 3 pestana 2 OSHA
PRODUCTION 11-20-2009 documentos: T-830 pag. 195, T-827 pag. 200, T-
823 pag. 2264, entre otros.  En  adicion, las lecturas de los niveles no
correspondian entre las lecturas de nivel en la consola del operador, la
del
indicador del tanque y el nivel real contenido en el tanque debido a
problemas
de calibracion. Ver carpeta 3 pestana 2 OSHA PRODUCTION 11-20-2009
documentos T-828 pag. 199, T-829 pag. 198, T-812 pag. 2275, T-811 pag.
2276, T-809 pag. 2278 entre otros.
Un metodo seguro entre otros metodos aceptables para corregir este riesgo
es:
1.Seguir el  NFPA 30 - 21.8.6 Tanques de almacenamiento y sus
accesorios, incluyendo sus conductos normales, conductos de
emergencia, dispositivos de prevencion de sobrellevado y dispositivos
relacionados deben ser mantenidos para asegurar que estos funcionen
como es deseado de acuerdo a los procedimientos escritos.entos
Recent events (2)
  • · J (S)
  • · Z (S) $3500.00

6A0001

Serious Gravity 10 1 instance 30 exposed
Issued
May 3, 2010
Abate by
Jun 4, 2010
Section 6(a) of the Puerto Rico Occupational Safety and Health Act:  The
employer did not
furnish employment and a place of employment which were free from
recognized hazards
that were causing or likely to cause death or physical harm to employees
in that employees
were exposed to:
Seccion 6(a) de la Ley de Seguridad y Salud en el Trabajo de Puerto Rico:
El patrono no
proveyo empleo y un sitio de empleo libre de riesgos reconocidos que esten
causando o que
puedan causar muerte o dano fisico a los empleados, por cuanto empleados
estaban expuestos
a:
API - 2350 - January 2005 is a Recognized Industry Standard of recommended
practices, that Cover Overfill Protection for Storage Tanks in Petroleum
Facilities
associated with marketing, refining, pipeline, and similar facilities
containing
petroleum liquids.
a)At Caribbean Petroleum Refining in Bayamon employees that worked
performing routine tasks such as tank operator, waste treatment operator,
loading rack operator, among others were exposed or could be exposed  to
flammable and combustible release, fire and or explosion during the
performance of their duties. At the tank farm area the employer stored
gasoline, jet fuel, fuel oil and diesel, in above ground tanks, ranging
from 500
to 500,000 barrels.The employer did not have written maintenance procedures
for tanks and their appurtenances including overfill protection devices. A
number of tanks (504, 411, 455, 103, 104, 106, 107, 201, 408, 453, 454,
302, 403, 501, 601, 604) with level indicators at the operator console in
the
control room were not functional at the time of the event due to
maintenance
issues. See binder 3 tab 2 OSHA PRODUCTION No.2 11/20/09 documents T-
830 page 195, T-827 page 200, T-823 page 2264 among others. Additionally,
tank levels readings did not correspond between tank level readings at
operator
consoles and gages at the tank and actual levels contained in some tanks
due to
calibration issues. See binder 3 tab 2 OSHA PRODUCTION No.2 11-20-09
documents: T-828 page 199, T-829 page 198, T-812 page 2275, T-811page
2276, T-809 page 2278 among others.
Among other methods, one feasible and acceptable abatement method to
correct this hazard is:
1.Follow API 2350 - 4.8.1 Written procedures for testing, inspecting,
and maintaining an overfill protection system shall be developed by the
facillity operator. Where appropiate, the facility operator shall consult
with the transporter regarding the development of these procedures.
API - 2350 - ENERO 2005  es un reglamento de practicas reconocidas por la
industria que abarca proteccion contra el sobrellenado de tanques de
almacenamiento
en Facilidades Petroleras asociadas con mercadeo, refinacion, sistema de
tuberia y
otras facilidades similares que contienen derivados del petroleo.a)En
Caribbean Petroleum Refining en Bayamon empleados que trabajaban
realizando tareas tales como operador de tanque operador de tratamiento de
aguas, operador de carga entre otras fueron expuestos o podrian haber
estado
expuestos  a liberacion de productos quimicos inflamables, combustible,
fuego
y/o explosion durante el desempeno de sus deberes. En el area de la granja
el
patrono almacenaba en tanques sobre el terreno gasolina, jet fuel, fuel
oil y
diesel, que tenian capacidad de 500 a 500,000 barriles. El patrono no tenia
procedimientos de mantenimiento escrito para los tanques y sus accesorios
incluyendo aparatos de proteccion contra el sobrellevado. Un numero de
tanques (504, 411, 455, 103, 104, 106, 107, 201, 408, 453, 454, 302, 403,
501, 601, 604) con indicadores de nivel en la consola del operador en el
cuarto de control no estaban funcionando al momento que ocurrio el evento,
debido a problemas de mantenimiento. Ver carpeta 3 pestana 2 OSHA
PRODUCTION 11-20-2009 documentos: T-830 pag. 195, T-827 pag. 200, T-
823 pag. 2264, entre otros.  En  adicion, las lecturas de los niveles no
correspondian entre las lecturas de nivel en la consola del operador, la
del
indicador del tanque y el nivel real contenido en el tanque debido a
problemas
de calibracion. Ver carpeta 3 pestana 2 OSHA PRODUCTION 11-20-2009
documentos T-828 pag. 199, T-829 pag. 198, T-812 pag. 2275, T-811 pag.
2276, T-809 pag. 2278 entre otros.
Un metodo seguro entre otros metodos aceptables para corregir este riesgos
es:
1.Seguir el API 2350 - 4.8.1 Procedimientos escritos para pruebas,
inspecciones y mantenimiento de un sistema de proteccion contra el
sobrellevado deben ser desarrollados por el operador de la facilidad.
Cuando sea apropiado el operador de la facilidad debe consultar con el
transportador relacionado al desarrollo de estos procedimientos.
Recent events (2)
  • · J (S)
  • · Z (S)

6A0001

Serious Gravity 10 1 instance 30 exposed
Issued
May 3, 2010
Abate by
Jun 4, 2010
Penalty
Initial $3,500
Section 6(a) of the Puerto Rico Occupational Safety and Health Act:  The
employer did not
furnish employment and a place of employment which were free from
recognized hazards
that were causing or likely to cause death or physical harm to employees
in that employees
were exposed to:
Seccion 6(a) de la Ley de Seguridad y Salud en el Trabajo de Puerto Rico:
El
patrono no
proveyo empleo y un sitio de empleo libre de riesgos reconocidos que esten
causando o que
puedan causar muerte o dano fisico a los empleados, por cuanto empleados
estaban expuestos
a:
API - 570 - NOV 2009 is a recognized Industry standard of recommended
practices
that covers inspection, rating, repair, and alteration procedures for
metallic and
fiberglass reinforced plastic (FRP) piping systems and their associated
pressure
relieving devices that have been placed in-service.
a)At Caribbean Petroleum Refining in Bayamon employees that worked
performing routine tasks such as tank operator, waste treatment operator,
loading rack operator among others were or could be exposed to flammable
and combustible spills, release, fire and/or explosion. There was a leak
of the
underground gasoline product pipe northwest of the YP-7A Cummins pump
and was not investigated. PR OSHA requested this report on 2/18/10, but was
not provided by the employer at any time during PR OSHA inspection process.
.
Among other methods, one feasible and acceptable abatement method to
correct this hazard is:
1.Follow API 570 - 7.9 Piping Failure and Leak Reports. Leaks and
failures in piping that occur as a result of corrosion, cracking or
mechanical damage shall be reported and recorded to the owner-user.
As with other piping failures, leaks and failures in piping systems shall
be investigated to identify and correct the cause of failure. Temporary
repairs to piping systems shall be documented in the inspection records.
API - 570 - NOV 2009 es un reglamento de practicas reconocidas por la
industria que
abarca procedimientos de inspeccion, clasificacion, reparacion y
alteracion para
sistemas de tuberias metalicas y de plastico reforzado con fibra de vidrio
y sus
dispositivos de liberacion de presion conectados que hayan sido puesto en
servicio.
a)En Caribbean Petroleum Refining en Bayamon empleados que trabajaban
realizando tareas de rutina tales como operador de tanque, operador de
tratamiento de agua,operador de area de carga entre otras fueron o pueden
estar expuestos a derrames, liberacion de productos quimicos flamables,
combustible, fuego y/o explosion. Hubo una filtracion en la tuberia de
transferencia de gasolina al noroeste de la bomba cummin YP-7A, que no fue
investigada.  PR OSHA le solicito dicho informe el 2/18/2010, pero el mismo
no fue provisto por el patrono durante el proceso de inspeccion de PR
OSHA. Un metodo seguro entre otros metodos aceptables para corregir este
riesgos es:
1.Seguir el API 570 - 7.9 Reportes de Fallas en Tuberia y Escapes.
Escapes y fallas en tuberias que ocurren como resultado de corrosion,
agrietamiento o dano mecanico deben ser reportados y registrados al
dueno/usuario. Como con otras fallas en las tuberias, escapes y fallas
en los sistemas de tuberias deben ser investigados para identificar y
corregir la causa de la falla. Reparaciones temporeras a sistemas de
tuberia deben ser documentadas en los registros de inspeccion.s
Recent events (2)
  • · J (S)
  • · Z (S) $3500.00

6A0001

Serious Gravity 10 1 instance 30 exposed
Issued
May 3, 2010
Abate by
Jun 4, 2010
Penalty
Initial $3,500
Section 6(a) of the Puerto Rico Occupational Safety and Health Act:  The
employer did not
furnish employment and a place of employment which were free from
recognized hazards
that were causing or likely to cause death or physical harm to employees
in that employees
were exposed to:
Seccion 6(a) de la Ley de Seguridad y Salud en el Trabajo de Puerto Rico:
El
patrono no
proveyo empleo y un sitio de empleo libre de riesgos reconocidos que esten
causando o que
puedan causar muerte o dano fisico a los empleados, por cuanto empleados
estaban expuestos
a:
API - 570 - NOV 2009 is a recognized Industry standard of recommended
practices
covers inspection, rating, repair, and alteration procedures for metallic
and fiberglass
reinforced plastic (FRP) piping systems and their associated pressure
relieving devices
that have been placed in-service.
a)Employees that worked at Caribbean Petroleum Refining in Bayamon
performing routine task such as tank operator, waste treatment operator,
loading rack operator, among others were or could be exposed to flammable
and combustible releases, fire and or explosion. Since 2000 the refinery
process area was out of service, but the facility continued with the
storage and
distribution of gasoline, diesel, fuel oil, and jet fuel. At the Tank Farm
Area
there was approximately 45 above ground steel tanks ranging in capacity
from
500 to 500,000 barrels. The products were transfered to and from the tanks
via
above and underground pipelines. The employer did not maintain all the
required records of piping inspections.
Among other methods, one feasible and acceptable abatement method to
correct this hazard is:
1.Follow API 570 - 7.6.1 Permanent and Progressive Records. Piping
system owners and users shall maintain permanent and progressive
records of their piping systems and pressure-relieving devices.
Permanent records will be maintained throughout the service life of
each piping system. As a part of these records, progressive inspection
and maintenance records will be regularly updated to include new
information pertinent to the operation, inspection, and maintenance
history of the piping system. See also API 574 for more information of
piping system records.
API - 570 - NOV 2009 es un reglamento de practicas reconocidas por la
industria que
abarca procedimientos de inspeccion, clasificacion, reparacion y
alteracion
para
sistemas de tuber/as metalicas y de plastico reforzado con fibra de vidrio
y sus
dispositivos de liberacion de presion conectados que hayan sido puesto en
servicio.
a)Empleados que trabajaban en Caribbean Petroleum Refining en Bayamon,
realizando tareas rutinarias tales como operador de tanque, operador
detratamiento de aguas, operador de area de carga, entre otros, fueron o
podrian
haber estado expuestos a liberacion de productos quimicos inflamables y
combustibles, fuego y/o explosion. Desde el ano 2000 el area de procesos de
la refineria habia estado fuera de servicio, pero la compania continuo con
el
almacenamiento y distribucion de gasolina, diesel, aceite combustible y
combustible para aviones. En la granja de tanques habian alrededor de 45
tanques de acero sobre el terreno, con capacidades que fluctuaban entre
500 a
500,000 barriles. Los productos fueron transferidos desde y hacia los
tanques,
a traves de tuberias que estaban por encima y debajo del terreno. El
patrono
no mantuvo todos los registros requeridos de las inspecciones a las
tuberias.
Un metodo seguro entre otros metodos aceptables para corregir este riesgos
es:
1.Seguir el API 570 - 7.6.1 Registros Permanentes y Progresivos.
Duenos y usuarios de sistemas de tuberias deben mantener registros
permanente y progresivos de sus sistemas de tuberias y equipos de
liberacion de presion. Registros permanentes seran mantenidos durante
la vida util de cada sistema de tuberia. Como parte de estos registros,
inspecciones progresivas y registros de mantenimiento seran
regularmente actualizadas para incluir  informacion reciente pertinente a
la operacion, inspeccion e historial de mantenimiento del sistema de
tuberia. Ver ademas el API 574 para mas informacion de los registros
de los sistemas de tuberia.
Recent events (2)
  • · J (S)
  • · Z (S) $3500.00

6A0001

Serious Gravity 10 1 instance 30 exposed
Issued
May 3, 2010
Abate by
Jun 4, 2010
Section 6(a) of the Puerto Rico Occupational Safety and Health Act:  The
employer did not
furnish employment and a place of employment which were free from
recognized hazards
that were causing or likely to cause death or physical harm to employees
in that employees
were exposed to:
Seccion 6(a) de la Ley de Seguridad y Salud en el Trabajo de Puerto Rico:
El
patrono no
proveyo empleo y un sitio de empleo libre de riesgos reconocidos que esten
causando o que
puedan causar muerte o dano fisico a los empleados, por cuanto empleados
estaban expuestos
a:
API - 570 - NOV 2009 is a recognized Industry standard of recommended
practices
covers inspection, rating, repair, and alteration procedures for metallic
and fiberglass
reinforced plastic (FRP) piping systems and their associated pressure
relieving devices
that have been placed in-service.
a)Employees that worked at Caribbean Petroleum Refining in Bayamon
performing routine task such as tank operator, waste treatment operator,
loading rack operator, among others were or could be exposed to flammable
and combustible releases, fire and or explosion. Since 2000 the refinery
process area was out of service, but the facility continued with the
storage and
distribution of gasoline, diesel, fuel oil, and jet fuel. At the Tank Farm
Area
there was approximately 45 above ground steel tanks ranging in capacity
from
500 to 500,000 barrels. The products were transfered to and from the tanks
via
above and underground pipelines. The employer did not maintain all the
required records of piping inspections.
Among other methods, one feasible and acceptable abatement method to
correct this hazard is:
1.Follow API 570 - 7.6.2 Types of Piping Records. Piping system and
pressure-relieving device records shall contain four types of information
pertinent to mechanical integrity as follows.
a.Fabrication, Construction and Design Information to the Extent
Available - For example, MDRs, MTRs, weld maps,
WPS/PQR, design specification data, piping design calculations,
NDE records, heat treat records, pressure-relieving sizing
calculations and construction drawings.
b.Inspection History - For example, inspection reports, and data
for each type of inspection conducted (e.g. internal, external,
thickness measurements), and inspection recommendations for
repair. Inspection reports shall document the date of each
inspection and/or examination, the date of the next scheduled
inspection, the name (or initials) of the person who performed
the inspection and/or examination, the serial number or otheridentifier of
the equipment inspected, a description of the
inspection and/or examination performed, and the results of the
inspection and/or examination. Piping RBI records should be in
accordance with API 580.
c.Repair, Alteration, and Re-rating Information - For example:
1.repair and alteration forms if prepared
2.reports indicating that piping systems still in-service with
either identified deficiencies, temporary repairs or
recommendations for repair, are suitable for continued
service until repairs can be completed; and
3.rerating documentation (including rerating calculations
and new design conditions
d.Fitness-For-Service Assesment Documentation Requirements are
Described in API 579-1/ASME FFS-1.
API - 570 - NOV 2009 es un reglamento de practicas reconocidas por la
industria
que
abarca procedimientos de inspeccion, clasificacio, reparacion y alteracion
para
sistemas de tuberias metalicas y de plastico reforzado con fibra de vidrio
y sus
dispositivos de liberacion de presion conectados que hayan sido puesto en
servicio.
a)Empleados que trabajaban en Caribbean Petroleum Refining en Bayamon,
realizando tareas rutinarias tales como operador de tanque, operador de
tratamiento de aguas, operador de area de carga, entre otros, fueron o
podrian
estar expuestos a liberacion de productos quimicos inflamables y
combustibles,
fuego y/o explosion. Desde el ano 2000 el area de procesos de la refineria
habia estado fuera de servicio pero la compania continuo con el
almacenamiento y distribucion de gasolina, diesel, aceite combustible y
combustible para aviones. En la granja de tanques habian alrededor de 45
tanques de acero sobre el terreno, con capacidades que fluctuaban entre
500 a
500,000 barriles. Los productos fueron transferidos desde y hacia los
tanques,
a traves de tuberias que estaban por encima y debajo del terreno. El
patrono
no mantuvo todos los registros requeridos de las inspecciones a las
tuberias.
Un metodo seguro entre otros metodos aceptables para corregir este riesgos
es:
1.Seguir el API 570 - 7.6.2 Registros de Tipos de Tuberias. Registros de
sistemas de tuberias y equipos de liberacion de presion deben contener
cuatro tipos de informacion pertinentes a integridad mecanica como
sigue:
a.Fabricacion, Construccion e Informacion de Diseno al alcance
disponible - Por ejemplo, MDRs, MTRs, planos de soldadura,
WPS/PQR, datos de la especificacion de diseno, computos deldiseno de la
tuberia, registros NDE, registros de tratamientos
con calor, computos de las dimensiones de liberacion de presion
y dibujos de construccion.
b.Historial de Inspeccion - Por ejemplo, reportes de inspecciones
y los datos para cada tipo de inspeccion conducida  (ej. medidas
de grosor internas, externas), y las recomendaciones para
reparaciones.Los reportes de inspecciones deben documentar la
fecha de cada inspeccion y/o examen, la fecha de la proxima
inspeccion en calendario, el nombre (o iniciales) de la persona
que realizo la inspeccion y/o examen, el numero de serie u otro
identificador del equipo inspeccionado, una descripcion de la
inspeccion y/o examen  llevado a cabo y los resultados de la
inspeccion y/o examen. Los RBI de las tuberias deben ser de
acuerdo con el API 580.
c.Informacion de Reparaciones, Alteraciones y Reclasificaciones -
Por ejemplo:
1.formas de reparacion y alteracion si fueron preparadas
2.reportes que indiquen que sistemas tuberias aun en
servicio con ya sea deficiencias identificadas,
reparaciones temporeras o con recomendaciones para
reparaciones estan calificadas para uso continuo hasta que
las reparaciones puedan ser completadas; y
3.documentacion de reclasificacion (incluyendo calculos de
reclasificacion y condiciones del nuevo diseno
d.Requisitos de la Documentacion para la evaluacion de la
Condicion para Servicio como descrito en API 579-1/ASME
FFS-1.ASME
Recent events (2)
  • · J (S)
  • · Z (S)

6A0001

Serious Gravity 10 1 instance 30 exposed
Issued
May 3, 2010
Abate by
Jun 4, 2010
Section 6(a) of the Puerto Rico Occupational Safety and Health Act:  The
employer
did not
furnish employment and a place of employment which were free from
recognized hazards
that were causing or likely to cause death or physical harm to employees
in that employees
were exposed to:
Seccion 6(a) de la Ley de Seguridad y Salud en el Trabajo de Puerto Rico:
El patrono no
proveyo empleo y un sitio de empleo libre de riesgos reconocidos que esten
causando o que
puedan causar muerte o dano fisico a los empleados, por cuanto empleados
estaban expuestos
a:
API - 570 - NOV 2009 is a recognized Industry standard of recommended
practices
covers inspection, rating, repair, and alteration procedures for metallic
and fiberglass
reinforced plastic (FRP) piping systems and their associated pressure
relieving devices
that have been placed in-service.
a)Employees that worked at Caribbean Petroleum Refining in Bayamon
performing routine task such as tank operator, waste treatment operator,
loading rack operator, among others were or could be expose to flammable
and combustible releases, fire and or explosion. Since 2000 the refinery
process area has been out of service but the facility continues with the
storage
and distribution of gasoline, diesel, fuel oil, and jet fuel. At the Tank
Farm
Area there was approximately 45 above ground steel tanks ranging in
capacity
from 500 to 500,000 barrels. The products were transfer to and from the
tanks
via above and underground pipelines. The employer did not maintain all the
required records of piping inspections. Among other methods, one feasible
and
acceptable abatement method to correct this hazard is:
1.Follow API 570 - 7.8 Inspection Records for External Inspections.
Results of external piping system inspections shall be documented. A
narrative or checklist format is recommended when documenting
inspection results. The location of CUI inspections, either by insulation
removal or NDE, should be identified. The location may be identified
by establishing a CML on the appropriate inspection ISO or with
marked-up construction ISOs and narrative reports.
API - 570 - NOV 2009 es un reglamento de practicas reconocidas por la
industria que
abarca procedimientos de inspeccion, rating, reparacion y alteracion para
sistemas de
tuberias metalicas y de plastico reforzado con fibra de vidrio y sus
dispositivos de
liberacion de presion conectados que hayan sido puesto en servicio.
a)Empleados que trabajaban en Caribbean Petroleum Refining en Bayamon,
realizando tareas rutinarias tales como operador de tanque, operador de
tratamiento de aguas, operador de area de carga, entre otros, fueron o
podrian
estar expuestos a liberacion de productos quimicos inflamables y
combustibles,
fuego y/o explosion. Desde el ano 2000 el area de procesos de la refineria
ha
estado fuera de servicio pero la compania continuo con el almacenamiento
ydistribucion de gasolina, diesel, aceite combustible y combustible para
aviones.
En la granja de tanques habian alrededor de 45 tanques de acero sobre el
terreno, con capacidades que van de 500 a 500,000 barriles. Los productos
fueron transferidos desde y hacia los tanques, a traves de tuberias que
estaban
por encima y debajo del terreno. El patrono no mantuvo todos los registros
requeridos de las inspecciones a las tuberias.
Un metodo seguro entre otros metodos aceptables para corregir estos riesgos
son:
1.Seguir el API 570 - 7.8 Registros de Inspeccion para Inspecciones
externas. Resultados de inspecciones sistemas de tuberias externas
deben ser documentadas. Se recomienda un narrativo o formato de lista
de cotejo cuando se documentan los resultados de inspecciones. La
localizacion de las inspecciones CUI, ya sean por remocion o NDE
deben ser identificadas. La localizacion puede ser identificada
estableciendo CML en la inspeccion respectiva de ISO o con los
reportes senalados de ISOs y narrativos.
Recent events (2)
  • · J (S)
  • · Z (S)

6A0001

Serious Gravity 10 1 instance 30 exposed
Issued
May 3, 2010
Abate by
Jun 4, 2010
Penalty
Initial $3,500
Section 6(a) of the Puerto Rico Occupational Safety and Health Act:  The
employer did not
furnish employment and a place of employment which were free from
recognized hazards
that were causing or likely to cause death or physical harm to employees
in that employees
were exposed to:
Seccion 6(a) de la Ley de Seguridad y Salud en el Trabajo de Puerto Rico:
El patrono no
proveyo empleo y un sitio de empleo libre de riesgos reconocidos que esten
causando o que
puedan causar muerte o dano fisico a los empleados, por cuanto empleados
estaban expuestos
a:
ASME A13.1 - 2007 is a Standard of industry recommended practices that is
intended
to establish a common system to assist in identification of hazardous
materials
conveyed in piping systems and their hazards when released in the
environment.
a)Employees that worked at Caribbean Petroleum Refining in Bayamon
performing routine task such as tank operator, waste treatment operator,
loading rack operator, among others were or could be exposed to flammable
and combustible releases, fire and or explosion. Since 2000 the refinery
process area has been out of service but the facility continues with the
storage
and distribution of gasoline, diesel, fuel oil, and jet fuel. At the Tank
Farm
Area there was approximately 45 above ground steel tanks ranging in
capacity
from 500 to 500,000 barrels. The products were transfered to and from the
tanks via above and underground pipelines. The bulk plant facility was
operated without a complete set of up-to-date Piping and Instrumentation
Diagrams (P&IDs) of the equipment and pipe lines with their sizes and
specifications.
Among other methods, one fesible and acceptable abatement method to correct
this hazard is:
1.Develop accurate and up-to-date P&ID based on an actual survey of the
as built condition of the bulk plant facility in accordance with ASME
A13.1.
ASME A13.1 - 2007 es un reglamento de practicas reconocidas por la
industria, cuya
intencion es establecer un sistema comun para asistir en la identificacion
de materiales
peligrosos transportados en sistemas de tuberias y sus riesgos cuando se
liberan al
medio ambiente.
a)Empleados que trabajaban en Caribbean Petroleum Refining en Bayamon,
realizando tareas rutinarias tales como operador de tanque, operador de
tratamiento de aguas, operador de area de carga, entre otros, fueron o
podrian
haber estado expuestos a liberacion de productos quimicos inflamables y
combustibles, fuego y/o explosion. Desde el ano 2000 el area de procesos de
la refineria habia estado fuera de servicio pero la compania continuo con
el
almacenamiento y distribucion de gasolina, diesel, aceite combustible
ycombustible para aviones. En la granja de tanques habian alrededor de 45
tanques de acero sobre el terreno, con capacidades que fluctuaban entre
500 a
500,000 barriles. Los productos fueron transferidos desde y hacia los
tanques,
a traves de tuberias que estaban por encima y debajo del terreno. La
facilidad
bulk plant fue operada sin un conjunto de diagrams completos de las
Tuberias y de Instrumentation actualizado del equipo y las tuberias con sus
tamanos y especificaciones.
Un metodo seguro entre otros metodos aceptables para corregir este riesgo
es:
1.Desarrollar P&ID precisos y actualizados basados en un estudio vigente
de la condicion de la facilidad de acuerdo con el ASME A13.1.OP
Recent events (2)
  • · J (S)
  • · Z (S) $3500.00

6A0001

Serious Gravity 10 1 instance 30 exposed
Issued
May 3, 2010
Abate by
Jun 18, 2010
Penalty
Initial $3,500
Section 6(a) of the Puerto Rico Occupational Safety and Health Act:  The
employer did not
furnish employment and a place of employment which were free from
recognized hazards
that were causing or likely to cause death or physical harm to employees
in that employees
were exposed to:
Seccion 6(a) de la Ley de Seguridad y Salud en el Trabajo de Puerto Rico:
El patrono no
proveyo empleo y un sitio de empleo libre de riesgos reconocidos que esten
causando o que
puedan causar muerte o dano fisico a los empleados, por cuanto empleados
estaban expuestos
a:
API 653 - April 2009 Cover steel storage tanks built to API 650 and its
predecessor
API 12C. It provides minimum requirements for maintaining the integrity of
such
tanks after they have been placed in service and addresses inspection,
repair,
alteration, relocation, and reconstruction.
a)At Caribbean Petroleum Refining in Bayamon (CAPECO), employees that
worked performing routine task such as tank operator,waste treatment
operator,loading rack operator, among others were or could be exposed to
flammable and combustible release, fire and or explosion during the
performance of there duties. At the tank farm area the employer did not
inspected all atmospheric tanks in which they  stored gasoline, jet fuel,
fuel
oil, and diesel in above ground tanks, ranging from 500 to 500,000 barrels
to
ensure the integrity of such tanks after they have been placed in service.
See
Binder OSHA PRODUCTION Document Request February 18, 2010 tab 13
Storage Tanks Mechanical Inspection record. See Binder 3 tab 2b OSHA
PRODUCTION No.2 11/20/09 Monthly inspection Checklist for Bulk Storage
Tanks page 356, 359, and 362.
Among other methods, one feasible and acceptable abatement method to
correct this hazard is:
1.Follow API 653 - 6.1 Inspection - General. Periodic in-service
inspection of tanks shall be performed as defined herein. The purpose
of this inspection is to assure continued tank integrity. Inspections,
other than those defined in 6.3 shall be directed by an authorized
inspector.
API 653 - Abril 2009 Abarca tanques de almacenamiento de acero construidos
de
acuerdo al API 650 y su antecesor API 12C. Este provee requisitos minimos
para el
mantenimiento de la integridad de dichos tanques despues de haber sido
puestos en
servicio y trata inspecciones, reparaciones, alteraciones,
relocalizaciones y
reconstrucciones.
a)En "Caribbean Petroleum Refining" en Bayamon (CAPECO), empleados que
trabajaban realizando tareas rutinarias tales como operador de tanque,
operador
de tratamiento de aguas, operador de area de carga, entre otras fueron
opodrian haber estado expuestos a liberacion de productos quimicos
inflamables,
combustible, fuego y/o explosion durante el desempeno de sus deberes. En la
granja de tanque el patrono no inspecciono todos los tanques atmosfericos,
donde se almacenaba en tanques sobre el terreno gasolina,diesel,aceite
combustible, combustible para aviones con capacidades que fluctuaban de 500
a 500,000 barriles para garantizar la integridad de estos tanques luego de
haber
sido puesto en servicio. Ver Carpeta OSHA PRODUCTION Document
Request February 18, 2010 tab 13 Storage Tanks Mechanical Inspection
record. Ver Carpeta 3 pestana 2b OSHA PRODUCTION No.2 11/20/09
Monthly inspection Checklist for Bulk Storage Tanks page 356, 359, and 362.
Un metodo seguro entre otros metodos aceptables para corregir este riesgo
es:
1.Seguir el API 653 -6.1 General. Inspeccion periodicas de tanques en
servicio deben ser llevadas a cabo como definida en este. El proposito
de esta inspeccion es para asegurar la integridad continua del tanque.
Inspecciones, fuera de aquellas definidas en el 6.3 deben ser dirigidas
por un inspector autorizado.s,
Recent events (2)
  • · J (S)
  • · Z (S) $3500.00

6A0001

Serious Gravity 10 1 instance 30 exposed
Issued
May 3, 2010
Abate by
Jun 18, 2010
Section 6(a) of the Puerto Rico Occupational Safety and Health Act:  The
employer did not
furnish employment and a place of employment which were free from
recognized hazards
that were causing or likely to cause death or physical harm to employees
in that employees
were exposed to:
Seccion 6(a) de la Ley de Seguridad y Salud en el Trabajo de Puerto Rico:
El patrono no
proveyo empleo y un sitio de empleo libre de riesgos reconocidos que esten
causando o que
puedan causar muerte o dano fisico a los empleados, por cuanto empleados
estaban expuestos
a:
API 653 - April 2009 Cover steel storage tanks built to API 650 and its
predecessor
API 12C. It provides minimum requirements for maintaining the integrity of
such
tanks after they have been placed in service and addresses inspection,
repair,
alteration, relocation, and reconstruction.
a)At Caribbean Petroleum Refining in Bayamon (CAPECO), employees that
worked performing routine task such as tank operator,waste treatment
operator,loading rack operator, among others were or could be exposed to
flammable and combustible release, fire and or explosionduring the
performance of there duties. At the tank farm area the employer did not
inspected all atmospheric tanks in which they  stored gasoline, jet fuel,
fuel
oil, and diesel in above ground tanks, ranging from 500 to 500,000 barrels
to
ensure the integrity of such tanks after they have been placed in service.
See
Binder OSHA PRODUCTION Document Request February 18, 2010 tab 13
Storage Tanks Mechanical Inspection record. See Binder 3 tab 2b OSHA
PRODUCTION No.2 11/20/09 Monthly inspection Checklist for Bulk Storage
Tanks page 356, 359, and 362.
Among other methods, one feasible and acceptable abatement method to
correct this hazard is:
1.Follow API 653 - 6.3.1 Inspections from outside of the Tank. Routine
in-service inspections. The external condition of the tank shall be
monitored by close visual inspection from the ground on a routine
basis. This inspection may be done by owner/operator personnel, and
can be done by other than authorized inspectors as defined in 3.4.
Personnel performing this inspection should be knowledgeable of the
storage facility operations, the tank, and the characteristics of the
product stored. The interval of such inspections shall be consistent with
conditions at the particular site, but shall not exceed one month.
API 653 - Abril 2009 Abarca tanques de almacenamiento de acero construidos
de
acuerdo al API 650 y su anteceesor API 12C. Este provee requisitos minimos
para el
mantenimiento de la integridad de dichos tanques despues de haber sido
puestos en
servicio y trata inspecciones, reparaciones, alteraciones,
relocalizaciones y
reconstrucciones.a)En "Caribbean Petroleum Refining" en Bayamon (CAPECO),
empleados que
trabajaban realizando tareas rutinarias tales como operador de tanque,
operador
de tratamiento de aguas, operador de area de carga, entre otras fueron o
podrian haber estado expuestos a liberacion de productos quimicos
inflamables,
combustible, fuego y/o explosion durante el desempeno de sus deberes. En la
granja de tanque el patrono no inspecciono todos los tanques atmosfericos,
donde se almacenaba en tanques sobre el terreno gasolina,diesel,aceite
combustible, combustible para aviones con capacidades que fluctuaban de 500
a 500,000 barriles para garantizar la integridad de estos tanques luego de
haber
sido puesto en servicio. Ver Carpeta OSHA PRODUCTION Document
Request February 18, 2010 tab 13 Storage Tanks Mechanical Inspection
record. Ver Carpeta 3 pestana 2b OSHA PRODUCTION No.2 11/20/09
Monthly inspection Checklist for Bulk Storage Tanks page 356, 359, and 362.
Un metodo seguro entre otros metodos aceptables para corregir este riesgo
es:
1.Seguir el API 653 - 6.3.1 Inspecciones desde el exterior del tanque.
Inspecciones rutinarias de tanques en servicio. Las  condiciones externa
del tanque debe ser monitoreada por una inspeccion visual minuciosa
desde el suelo en forma rutinaria. Esta inspeccion puede ser hecha por
el personal del dueno/operador, y puede ser hecha por otro inspector
autorizado como definido en 3.4. Personal llevando a cabo la
inspeccion debe ser informado de las operaciones de almacenaje de la
facilidad, del tanque y de las caracteristicas del producto almacenado.
El intervalo de dichas inspecciones debe ser consistente con las
condiciones del lugar especifico, pero no exceder de un mes.der
Recent events (2)
  • · J (S)
  • · Z (S)

6A0001

Serious Gravity 10 1 instance 30 exposed
Issued
May 3, 2010
Abate by
Jun 18, 2010
Section 6(a) of the Puerto Rico Occupational Safety and Health Act:  The
employer did not
furnish employment and a place of employment which were free from
recognized hazards
that were causing or likely to cause death or physical harm to employees
in that employees
were exposed to:
Seccion 6(a) de la Ley de Seguridad y Salud en el Trabajo de Puerto Rico:
El
patrono no
proveyo empleo y un sitio de empleo libre de riesgos reconocidos que esten
causando o que
puedan causar muerte o dano fisico a los empleados, por cuanto empleados
estaban expuestos
a:
API 653 - April 2009 Cover steel storage tanks built to API 650 and its
predecessor
API 12C. It provides minimum requirements for maintaining the integrity of
such
tanks after they have been placed in service and addresses inspection,
repair,
alteration, relocation, and reconstruction.
a)At Caribbean Petroleum Refining in Bayamon (CAPECO), employees that
worked performing routine task such as tank operator,waste treatment
operator,loading rack operator, among others were or could be exposed to
flammable and combustible release, fire and or explosionduring the
performance of there duties. At the tank farm area the employer did not
inspected all atmospheric tanks in which they  stored gasoline, jet fuel,
fuel
oil, and diesel in above ground tanks, ranging from 500 to 500,000 barrels
to
ensure the integrity of such tanks after they have been placed in service.
See
Binder OSHA PRODUCTION Document Request February 18, 2010 tab 13
Storage Tanks Mechanical Inspection record. See Binder 3 tab 2b OSHA
PRODUCTION No.2 11/20/09 Monthly inspection Checklist for Bulk Storage
Tanks page 356, 359, and 362.
Among other methods, one feasible and acceptable abatement method to
correct this hazard is:
1.Follow API 653 - 6.3.2.1 External Inspection. All tanks shall be given
a visual external inspection by an authorized inspector. This inspection
shall be called the external inspection and must be conducted at least
every five years or RCA/4N years (where RCA is the difference
between the measured shell thickness and the minimum required
thickness in mils, and N is the shell corrosion rate in mils per year)
whichever is less. Tanks may be in operation during this inspection.
API 653 - Abril 2009 Abarca tanques de almacenamiento de acero construidos
de
acuerdo al API 650 y su antecesor API 12C. Este provee requisitos minimos
para el
mantenimiento de la integridad de dichos tanques despues de haber sido
puestos en
servicio y trata inspecciones, reparaciones, alteraciones,
relocalizaciones y
reconstrucciones.
a)En "Caribbean Petroleum Refining" en Bayamon (CAPECO), empleados
quetrabajaban realizando tareas rutinarias tales como operador de tanque,
operador
de tratamiento de aguas, operador de area de carga, entre otras fueron o
podrian  haber estado expuestos a liberacion de productos quimicos
inflamables, combustible, fuego y/o explosion durante el desempeno de sus
deberes. En la granja de tanque el patrono no inspecciono todos los tanques
atmosfericos, donde se almacenaba en tanques sobre el terreno gasolina,
diesel, aceite combustible, combustible para aviones con capacidades que
fluctuaban de 500 a 500,000 barriles para garantizar la integridad de estos
tanques luego de haber sido puesto en servicio. Ver Carpeta OSHA
PRODUCTION Document Request February 18, 2010 tab 13 Storage Tanks
Mechanical Inspection record. Ver Carpeta 3 pestana 2b OSHA
PRODUCTION No. 2 11/20/09 Monthly inspection Checklist for Bulk Storage
Tanks page 356, 359, and 362.
Un metodo seguro entre otros metodos aceptables para corregir este riesgo
es:
4.Seguir el API 653 - 6.3.2.1 Inspeccion Externa. A todos los tanque se
le hara una inspeccion visual externa por un inspector autorizado. Esta
inspeccion debe ser denominada inspeccion externa y debe ser
conducida al menos cada 5 anos o RCA/4N (donde RCA es la
diferencia entre las mediciones de espesor del armazon y el espesor
minimo requerido en mils, y N es la razon de corrosion en mils por
ano) la que sea menor.ion
Recent events (2)
  • · J (S)
  • · Z (S)

6A0001

Serious Gravity 10 1 instance 30 exposed
Issued
May 3, 2010
Abate by
Jun 18, 2010
Section 6(a) of the Puerto Rico Occupational Safety and Health Act:  The
employer did not
furnish employment and a place of employment which were free from
recognized hazards
that were causing or likely to cause death or physical harm to employees
in that employees
were exposed to:
Seccion 6(a) de la Ley de Seguridad y Salud en el Trabajo de Puerto Rico:
El patrono no
proveyo empleo y un sitio de empleo libre de riesgos reconocidos que esten
causando o que
puedan causar muerte o dano fisico a los empleados, por cuanto empleados
estaban expuestos
a:
API 653 - April 2009 Cover steel storage tanks built to API 650 and its
predecessor
API 12C. It provides minimum requirements for maintaining the integrity of
such
tanks after they have been placed in service and addresses inspection,
repair,
alteration, relocation, and reconstruction.
a)At Caribbean Petroleum Refining in Bayamon (CAPECO), employees that
worked performing routine task such as tank operator,waste treatment
operator,loading rack operator, among others were or could be exposed to
flammable and combustible release, fire and or explosionduring the
performance of there duties. At the tank farm area the employer did not
inspected all atmospheric tanks in which they  stored gasoline, jet fuel,
fuel
oil, and diesel in above ground tanks, ranging from 500 to 500,000 barrels
to
ensure the integrity of such tanks after they have been placed in service.
See
Binder OSHA PRODUCTION Document Request February 18, 2010 tab 13
Storage Tanks Mechanical Inspection record. See Binder 3 tab 2b OSHA
PRODUCTION No. 2 11/20/09 Monthly inspection Checklist for Bulk Storage
Tanks page 356, 359, and 362.
Among other methods, one feasible and acceptable abatement method to
correct this hazard is:
1.Follow API 653 - 6.3.3.2 When used, the ultrasonic thickness
measurements shall be made at intervals not to exceed the following:
a.When the corrosion rate is not known, the maximum interval
shall be five years. Corrosion rates may be estimated from tanks
in similar service based on thickness measurements taken at an
interval not exceeding five years.
b.When the corrosion rate is known, the maximum interval shall
be the smaller of RCA/2N years (where RCA is the difference
between the measured shell thickness and the minimum required
thickness in mils, and N is the shell corrosion rate in mils per
year) or 15 years.
API 653 - Abril 2009 Abarca tanques de almacenamiento de acero construidos
deacuerdo al API 650 y su antecesor API 12C. Este provee requisitos
minimos para el
mantenimiento de la integridad de dichos tanques despues de haber sido
puestos
en
servicio y trata inspecciones, reparaciones, alteraciones,
relocalizaciones y
reconstrucciones.
a)En "Caribbean Petroleum Refining" en Bayamon (CAPECO), empleados que
trabajaban realizando tareas rutinarias tales como operador de tanque,
operador
de tratamiento de aguas, operador de area de carga, entre otras fueron o
podrian haber sido expuestos a liberacion de productos quimicos
inflamables,
combustible, fuego y/o explosion durante el desempeno de sus deberes. En la
granja de tanque el patrono no inspecciono todos los tanques atmosfericos,
donde se almacenaba en tanques sobre el terreno gasolina, diesel, aceite
combustible, combustible para aviones con capacidades que fluctuaban de 500
a 500,000 barriles para garantizar la integridad de estos tanques luego de
haber
sido puesto en servicio. Ver Carpeta OSHA PRODUCTION Document
Request February 18, 2010 tab 13 Storage Tanks Mechanical Inspection
record. Ver Carpeta 3 pestana 2b OSHA PRODUCTION No. 2 11/20/09
Monthly inspection Checklist for Bulk Storage Tanks page 356, 359, and 362.
Un metodo seguro entre otros metodos aceptables para corregir este riesgo
es:
1.Seguir el API 653 - 6.3.3.2 Cuando se utilicen, las medidas de espesor
ultrasonicas deben ser hechas a intervalos que no excedan lo siguiente:
a.Cuando no se conoce la razon de corrosion el intervalo maximo
debe ser cinco anos. Las razones de corrosion pueden ser
estimadas de tanques en servicio similar basado en medidas de
espesor del armazon tomadas a un intervalo que no exceda 5
anos.
b.Cuando se conoce la razon de corrosion, el intervalo maximo
debe ser menor que RCA/2N anos (cuando RCA  es la
diferencia entre las mediciones de espesor del armazon y el
espesor minimo requerido en mils, y N es la razon de corrosion
del armazon en mils por ano) o 15 anos.
Recent events (2)
  • · J (S)
  • · Z (S)

6A0001

Serious Gravity 10 1 instance 30 exposed
Issued
May 3, 2010
Abate by
Jun 18, 2010
Section 6(a) of the Puerto Rico Occupational Safety and Health Act:  The
employer did not
furnish employment and a place of employment which were free from
recognized hazards
that were causing or likely to cause death or physical harm to employees
in that employees
were exposed to:
Seccion 6(a) de la Ley de Seguridad y Salud en el Trabajo de Puerto Rico:
El patrono no
proveyo empleo y un sitio de empleo libre de riesgos reconocidos que esten
causando o que
puedan causar muerte o dano fisico a los empleados, por cuanto empleados
estaban expuestos
a:
API 653 - April 2009 Cover steel storage tanks built to API 650 and its
predecesor
API 12C. It provides minimum requirements for maintaining the integrity of
such
tanks after they have been placed in service and addresses inspection,
repair,
alteration, relocation, and reconstruction.
a)At Caribbean Petroleum Refining in Bayamon (CAPECO), employees that
worked performing routine task such as tank operator,waste treatment
operator,loading rack operator, among others were or could be exposed to
flammable and combustible release, fire and or explosion during the
performance of there duties. At the tank farm area the employer did not
inspected all atmospheric tanks in which they  stored gasoline,jet fuel,
fuel oil,
and diesel in above ground tanks, ranging from 500 to 500,000 barrels to
ensure the integrity of such tanks after they have been placed in service.
See
Binder OSHA PRODUCTION Document Request February 18, 2010 tab 13
Storage Tanks Mechanical Inspection record. See Binder 3 tab 2b OSHA
PRODUCTION No.2 11/20/09 Monthly inspection Checklist for Bulk Storage
Tanks page 356, 359, and 362.
Among other methods, one feasible and acceptable abatement method to
correct this hazard is:
1.Follow API 653 - 6.4.1.2 All tanks shall have a formal internal
inspection conducted at the intervals defined by 6.4.2. The authorized
inspector who is responsible for evaluation of a tank must conduct a
visual inspection and assure the quality and completeness of the
nondestructive examination (NDE) results. If the internal inspection is
required solely for the purpose of determining the condition and
integrity of the tank bottom, the internal inspection may be
accomplished with the tank in-service utilizing various ultrasonic
robotic thickness measurement and other on-stream inspection methods
capable of assessing the thickness of the tank bottom, in combination
with methods capable of assessing tank bottom integrity as described in
4.4.1. Electromagnetic methods may be used to supplement the on-
stream ultrasonic inspection. If an in-service inspection is selected, the
data and information collected shall be sufficient to evaluate the
thickness, corrosion rate, and integrity of the tank bottom and
establishthe internal inspection interval, based on tank bottom thickness,
corrosion rate, and integrity, utilizing the methods included in this
standard. An individual, knowledgeable and experienced in relevant
inspection methodologies, and the authorized inspector who is
responsible for evaluation of a tank must assure the quality and
completeness of the in-service NDE results.
API 653 - Abril 2009 Abarca tanques de almacenamiento de acero construidos
de
acuerdo al API 650 y su antecesor API 12C. Este provee requisitos minimos
para el
mantenimiento de la integridad de dichos tanques despues de haber sido
puestos en
servicio y trata inspecciones, reparaciones, alteraciones,
relocalizaciones y
reconstrucciones.
a)En "Caribbean Petroleum Refining" en Bayamon (CAPECO), empleados que
trabajaban realizando tareas rutinarias tales como operador de tanque,
operador
de tratamiento de aguas, operador de area de carga, entre otras fueron o
podrian estar expuestos a liberacion de productos quimicos inflamables,
combustible, fuego y/o explosion durante el desempeno de sus deberes. En la
granja de tanque el patrono no inspecciono todos los tanques atmosfericos,
donde se almacenaba en tanques sobre el terreno gasolina, diesel, aceite
combustible, combustible para aviones con capacidades que fluctuaban de 500
a 500,000 barriles para garantizar la integridad de estos tanques luego de
haber
sido puesto en servicio. Ver Carpeta OSHA PRODUCTION Document
Request February 18, 2010 tab 13 Storage Tanks Mechanical Inspection
record. Ver Carpeta 3 pestana 2b OSHA PRODUCTION No. 2 11/20/09
Monthly inspection Checklist for Bulk Storage Tanks page 356, 359, and 362.
Un metodo seguro entre otros metodos aceptables para corregir estos riesgos
son:
1.Seguir el API 653 - 6.4.1.2 Todos los tanques deben tener una
inspeccion interna formal conducida a los intervalos definidos en 6.4.2.
El inspector autorizado el cual es responsable por la evaluacion del
tanque debe conducir una inspeccion visual y asegurar la calidad e
integridad de los resultados de las pruebas no destructivas (NDE). Si la
inspeccion interna es requerida solo para el proposito de determinar la
condicion e integridad de la base del tanque, la inspeccion interna
puede ser realizada con el tanque en servicio utilizando varias medidas
de espesor ultrasonicas robotizadas y otros metodos de inspeccion en
secuencia capaces de evaluar el espesor del fondo del tanque, en
combinacion con metodos capaces de evaluar la integridad del fondo
del tanque como descrito en 4.4.1. Metodos electromagneticos pueden
ser usados para complementar la secuencia de la inspeccion ultrasonica.
Si se selecciona una inspeccion en servicio, la data e informacion
recopilada debe ser suficiente para evaluar el grosor, la razon de
corrosion y la integridad del fondo del tanque y establecer losintervalos
de inspeccion interna, basado en el grosor del fondo, razon
de corrosion e integridad, utilizando los metodos incluidos en este
estandar. Un individuo conocedor y con experiencia en las
metodologias de inspeccion pertinente y el inspector autorizado el cual
es responsable para la evaluacion del tanque debe asegurar la calidad e
integridad de los resultados NDE en servicio.s
Recent events (2)
  • · J (S)
  • · Z (S)

6A0001

Serious Gravity 10 1 instance 30 exposed
Issued
May 3, 2010
Abate by
Jun 18, 2010
Section 6(a) of the Puerto Rico Occupational Safety and Health Act:  The
employer did not
furnish employment and a place of employment which were free from
recognized hazards
that were causing or likely to cause death or physical harm to employees
in that employees
were exposed to:
Seccion 6(a) de la Ley de Seguridad y Salud en el Trabajo de Puerto Rico:
El
patrono no
proveyo empleo y un sitio de empleo libre de riesgos reconocidos que esten
causando o que
puedan causar muerte o dano fisico a los empleados, por cuanto empleados
estaban expuestos
a:
API 653 - April 2009 Cover steel storage tanks built to API 650 and its
predecessor
API 12C. It provides minimum requirements for maintaining the integrity of
such
tanks after they have been placed in service and addresses inspection,
repair,
alteration, relocation, and reconstruction.
a)At Caribbean Petroleum Refining in Bayamon (CAPECO), employees that
worked performing routine task such as tank operator,waste treatment
operator,loading rack operator, among others were or could be exposed to
flammable and combustible release, fire and or explosionduring the
performance of there duties. At the tank farm area the employer did not
inspected all atmospheric tanks in which they  stored gasoline, jet fuel,
fuel
oil, and diesel in above ground tanks, ranging from 500 to 500,000 barrels
to
ensure the integrity of such tanks after they have been placed in service.
See
Binder OSHA PRODUCTION Document Request February 18, 2010 tab 13
Storage Tanks Mechanical Inspection record. See Binder 3 tab 2b OSHA
PRODUCTION No. 2 11/20/09 Monthly inspection Checklist for Bulk Storage
Tanks page 356, 359, and 362.
Among other methods, one feasible and acceptable abatement method to
correct this hazard is:
1.Follow API 653 - 6.4.2. The interval from initial service until the
initial internal inspection shall not exceed 10 years. See alternatives in
API. The interval between subsequent internal inspections shall be
determined in accordance with either the corrosion rate procedures of
6.4.2.3 or the RBI procedures as outlined in 6.4.2.4. and shall not
exceed the applicable maximum intervals as shown in API. An
owner/operator who has obtained data on the thickness and condition of
the tank bottom during an internal inspection may calculate the interval
until the subsequent internal inspection using the measured tank bottom
corrosion rate and the minimum remaining thickness in accordance with
4.4.7.
API 653 - Abril 2009 Abarca tanques de almacenamiento de acero construidos
de
acuerdo al API 650 y su antecesor API 12C. Este provee requisitos minimos
para el
mantenimiento de la integridad de dichos tanques despues de haber sido
puestos enservicio y trata inspecciones, reparaciones, alteraciones,
relocalizaciones y
reconstrucciones.
a)En "Caribbean Petroleum Refining" en Bayamon (CAPECO), empleados que
trabajaban realizando tareas rutinarias tales como operador de tanque,
operador
de tratamiento de aguas, operador de area de carga, entre otras fueron o
podrian  haber estado expuestos a liberacion de productos quimicos
inflamables, combustible, fuego y/o explosion durante el desempeno de sus
deberes. En la granja de tanque el patrono no inspecciono todos los tanques
atmosfericos, donde se almacenaba en tanques sobre el terreno gasolina,
diesel, aceite combustible, combustible para aviones con capacidades que
fluctuaban de 500 a 500,000 barriles para garantizar la integridad de estos
tanques luego de haber sido puesto en servicio. Ver Carpeta OSHA
PRODUCTION Document Request February 18, 2010 tab 13 Storage Tanks
Mechanical Inspection record. Ver Carpeta 3 pestana 2b OSHA
PRODUCTION No. 2 11/20/09 Monthly inspection Checklist for Bulk Storage
Tanks page 356, 359, and 362.
Un metodo seguro entre otros metodos aceptables para corregir este riesgo
es:
1.Seguir el API 653 - 6.4.2.1 El intervalo de la inspeccion inicial desde
que se
pone en servicio no debe exceder 10 anos. Vea alternativas en el API. El
intervalo entre inspecciones internas subsiguientes debe ser determinado de
acuerdo a cualquiera de los procedimientos de razon de corrosion del
6.4.2.3 o
con los procedimientos de conforme a lo estipulado en 6.4.2.4. y no se debe
exceder los intervalos maximos como se indica en el API. Un dueno/operador
que haya obtenido la data del espesor y la condicion del fondo del tanque
durante una inspeccion interna puede calcular el intervalo hasta la proxima
inspeccion interna utilizando las medidas de razon de corrosion del fondo
y del
grosor remanente minimo de acuerdo al 4.4.7.o
Recent events (2)
  • · J (S)
  • · Z (S)

6A0001

Serious Gravity 10 1 instance 30 exposed
Issued
May 3, 2010
Abate by
Jun 18, 2010
Section 6(a) of the Puerto Rico Occupational Safety and Health Act:  The
employer did not
furnish employment and a place of employment which were free from
recognized hazards
that were causing or likely to cause death or physical harm to employees
in that employees
were exposed to:
Seccion 6(a) de la Ley de Seguridad y Salud en el Trabajo de Puerto Rico:
El patrono no
proveyo empleo y un sitio de empleo libre de riesgos reconocidos que esten
causando o que
puedan causar muerte o dano fisico a los empleados, por cuanto empleados
estaban expuestos
a:
The NFPA 30 Flammable and Combustible Liquid Code 2008 Edition, is a
Recognized Industry Standard of recommended practices, that provide
fundamental
safeguards for the storage, handling, and use of flammable and combustible
liquids.
a)At Caribbean Petroleum Refining in Bayamon (CAPECO), employees that
worked performing routine task such as tank operator, waste treatment
operator, loading rack operator, among others were or could be exposed to
flammable and combustible release, fire and or explosion during the
performance of there duties. At the tank farm area the employer did not
inspected all atmospheric tanks in which they  stored gasoline, jet fuel,
fuel
oil, and diesel in above ground tanks, ranging from 500 to 500,000 barrels
to
ensure the integrity of such tanks after they have been placed in service.
See
Binder OSHA PRODUCTION Document Request February 18, 2010 tab 13
Storage Tanks Mechanical Inspection record. See Binder 3 tab 2b OSHA
PRODUCTION No. 2 11/20/09 Monthly inspection Checklist for Bulk Storage
Tanks page 356, 359, and 362.
Among other methods, one feasible and acceptable abatement method to
correct this hazard is:
1.Follow NFPA 30 - 21.8.1 Each storage tank constructed of steel
shall be inspected and maintained in accordance with API
Standard 653 or STI SP001, whichever is applicable.
El Codigo "NFPA 30 Flammable and Combustible Liquid" edicion 2008  es un
estandar de practicas reconocidas por la industria, que proporcionan las
salvaguardias
fundamentales para el manejo, almacenaje, y uso de liquidos inflamables y
combustibles.
a)En "Caribbean Petroleum Refining" en Bayamon (CAPECO), empleados que
trabajaban realizando tareas rutinarias tales como operador de tanque,
operador
de tratamiento de aguas, operador de area de carga, entre otras fueron o
podrian haber estado expuestos a liberacion de productos quimicos
inflamables,
combustible, fuego y/o explosion durante el desempeno de sus deberes. En la
granja de tanque el patrono no inspecciono todos los tanques atmosfericos,
donde se almacenaba en tanques sobre el terreno gasolina, diesel,
aceitecombustible, combustible para aviones con capacidades que fluctuaban
de 500
a 500,000 barriles para garantizar la integridad de estos tanques luego de
haber
sido puesto en servicio. Ver Carpeta OSHA PRODUCTION Document
Request February 18, 2010 tab 13 Storage Tanks Mechanical Inspection
record. Ver Carpeta 3 pestana 2b OSHA PRODUCTION No. 2 11/20/09
Monthly inspection Checklist for Bulk Storage Tanks page 356, 359, and 362.
Un metodo seguro entre otros metodos aceptables para corregir este riesgo
es:
1.Seguir NFPA 30 - 21.8.1 Todo tanque de almacenamiento construido
de acero debe ser inspeccionado y mantenido de acuerdo al API
Standard 653 o al STI SP001, cualquiera que aplique.ra
Recent events (2)
  • · J (S)
  • · Z (S)

6A0001

Serious Gravity 10 1 instance 30 exposed
Issued
May 3, 2010
Abate by
Jun 18, 2010
Section 6(a) of the Puerto Rico Occupational Safety and Health Act:  The
employer
did not
furnish employment and a place of employment which were free from
recognized hazards that
were causing or likely to cause death or physical harm to employees in
that employees were
exposed to:
Seccion 6(a) de la Ley de Seguridad y Salud en el Trabajo de Puerto Rico:
El patrono no
proveyo empleo y un sitio de empleo libre de riesgos reconocidos que esten
causando o que
puedan causar muerte o dano fisico a los empleados, por cuanto empleados
estaban expuestos
a: ,
The NFPA 30 Flammable and Combustible Liquid Code 2008 Edition, is a
Recognized
Industry Standard of recommended practices, that provide fundamental
safeguards for the
storage, handling, and use of flammable and combustible liquids.
a)At Caribbean Petroleum Refining in Bayamon (CAPECO), employees that
worked performing routine task such as tank operator,waste treatment
operator,loading rack operator, among others were or could be exposed to
flammable and combustible release, fire and or explosion during the
performance
of there duties. At the tank farm area the employer did not inspected all
atmospheric tanks in which they  stored gasoline, jet fuel, fuel oil, and
diesel in
above ground tanks, ranging from 500 to 500,000 barrels to ensure the
integrity
of such tanks after they have been placed in service. See Binder OSHA
PRODUCTION Document Request February 18, 2010 tab 13 Storage Tanks
Mechanical Inspection record. See Binder 3 tab 2b OSHA PRODUCTION No.2
11/20/09 Monthly inspection Checklist for Bulk Storage Tanks page 356, 359,
and 362.
Among other methods, one feasible and acceptable abatement method to
correct
this hazard is:
1.Follow NFPA 30 - 22.17.2 Each aboveground steel tank shall be inspected
and maintained in accordance with API 653 or STI SP001, whichever is
applicable.
El Codigo "NFPA 30 Flammable and Combustible Liquid" edicion 2008  es un
estandar
de practicas reconocidas por la industria, que proporcionan las
salvaguardias
fundamentales para el manejo, almacenaje, y uso de liquidos inflamables y
combustibles.
a)En "Caribbean Petroleum Refining" en Bayamon (CAPECO), empleados que
trabajaban realizando tareas rutinarias tales como operador de tanque,
operador
de tratamiento de aguas, operador de area de carga, entre otras fueron o
podrian
haber estado expuestos a liberacion de productos quimicos inflamables,
combustible, fuego y/o explosion durante el desempeno de sus deberes. En la
granja de tanque el patrono no inspecciono todos los tanques atmosfericos,
dondese almacenaba gasolina,diesel,aceite combustible, combustible para
aviones en
tanques sobre el terreno con capacidades que fluctuaban ente 500 a 500,000
barriles para garantizar la integridad de estos tanques luego de haber
sido puesto
en servicio. Ver Carpeta OSHA PRODUCTION Document Request February 18,
2010 tab 13 Storage Tanks Mechanical Inspection record. Ver Carpeta 3
pestana
2b OSHA PRODUCTION No.2 11/20/09 Monthly inspection Checklist for Bulk
Storage Tanks page 356, 359, and 362.
Un metodo seguro entre otros metodos aceptables para corregir este riesgo
es:
1.Seguir el NFPA 30 - 22.17.2 Todo tanque de acero sobre el terreno debe
ser inspeccionado y mantenido de acuerdo al API 653 o al STI SP001,
cualquiera que aplique.
Recent events (2)
  • · J (S)
  • · Z (S)

6A0001

Serious Gravity 10 1 instance 30 exposed
Issued
May 3, 2010
Abate by
Jun 18, 2010
Penalty
Initial $3,500
Section 6(a) of the Puerto Rico Occupational Safety and Health Act:  The
employer did not
furnish employment and a place of employment which were free from
recognized hazards
that were causing or likely to cause death or physical harm to employees
in that employees
were exposed to:
Seccion 6(a) de la Ley de Seguridad y Salud en el Trabajo de Puerto Rico:
El patrono no
proveyo empleo y un sitio de empleo libre de riesgos reconocidos que esten
causando o que
puedan causar muerte o dano fisico a los empleados, por cuanto empleados
estaban
expuestos
a:
API 653 - April 2009 Cover steel storage tanks built to API 650 and its
predecessor
API 12C. It provides minimum requirements for maintaining the integrity of
such
tanks after they have been placed in service and addresses inspection,
repair,
alteration, relocation, and reconstruction.
a)Employees that worked at CAPECO performing routine task such as tank
operator,waste treatment operator, loading rack operator, among others were
or could be exposed to flammable and combustible release, fire and or
explosion. In the tank farm area the employer stored gasoline, jet fuel,
fuel
oil, and diesel, in above ground tanks, ranging from 500 to 500,000
barrels.
The company did not maintain tank history records. The employer had a
Table: Storage Tanks Mechanical Inspection Records;  where some of the
tanks did not had any comment or column filled than the last internal
inspection date (example: tanks 301, 302, 603, and 604) and that inspection
was more than 10 years old. PR OSHA requested the inspection history
records and the employer stated that they did not have them or there were
none in their possession (Document Request date: 2/18/10).
Among other methods, one feasible and acceptable abatement method to
correct this hazard is:
1.Follow API 653 - 6.8.1 General. Inspection records form the basis of a
scheduled inspection/maintenance program. The owner/operator shall
maintain a complete record file consisting of three types of records,
namely: construction records, inspection history, and repair/alteration
history.
API 653 - Abril 2009 Abarca tanques de almacenamiento de acero construidos
de
acuerdo al API 650 y su antecesor API 12C. Este provee requisitos minimos
para el
mantenimiento de la integridad de dichos tanques despues de haber sido
puestos en
servicio y trata inspecciones, reparaciones, alteraciones,
relocalizaciones y
reconstrucciones.
a)Empleados que trabajaban en CAPECO, realizando tareas rutinarias tales
como: operador de tanque, operador de tratamiento de aguas, operador de
area
de carga, entre otros fueron o podrian haber estado expuestos a liberacion
deproductos quimicos inflamables, combustible, fuego y/o explosion. En el
area
de la granja se almacenaba en tanques sobre el terreno  gasolina, jet
fuel, fuel
oil y diesel, que fluctuaban entre 500 a 500,000 barriles. La compania no
mantuvo registros del historial de los tanques. El patrono tenia una tabla
titulada:  Storage Tanks Mechanical Inspection Records; donde algunos de
los tanques no tenian ningun comentario o columna llena que no fuera la
ultima fecha de la inspeccion interna (ejemplo: tanques 301, 302, 603 y
604) y
dicha inspeccion fue hace mas de 10 anos. PR OSHA le requirio copia de los
registros del historial de las inspecciones y los representantes patronales
indicaron que ellos no tenian ninguna y/ o no habia ninguna que ellos
tuviensen para entregar. (Documentos Solicitados el 18/02/10).
Entre otros metodos, un metodo razonable y aceptable para corregir este
riesgo
es:
1.Seguir el API 653 - 6.8.1 - General. Los expedientes de inspeccion
establece la base de un programa organizado de
inspeccion/mantenimiento. El dueno/operador debe mantener un archivo
de expedientes consistiendo de tres tipos de registros, a saber: registros
de construccion, antecedentes de inspeccion y antecedentes de
reparacion/alteracion.to.
Recent events (2)
  • · J (S)
  • · Z (S) $3500.00

6A0001

Serious Gravity 10 1 instance 30 exposed
Issued
May 3, 2010
Abate by
Jun 18, 2010
Section 6(a) of the Puerto Rico Occupational Safety and Health Act:  The
employer did not
furnish employment and a place of employment which were free from
recognized hazards
that were causing or likely to cause death or physical harm to employees
in that employees
were exposed to:
Seccion 6(a) de la Ley de Seguridad y Salud en el Trabajo de Puerto Rico:
El patrono no
proveyo empleo y un sitio de empleo libre de riesgos reconocidos que esten
causando o que
puedan causar muerte o dano fisico a los empleados, por cuanto empleados
estaban expuestos
a:
API 653 - April 2009 Cover steel storage tanks built to API 650 and its
predecessor
API 12C. It provides minimum requirements for maintaining the integrity of
such
tanks after they have been placed in service and addresses inspection,
repair,
alteration, relocation, and reconstruction.
a)Employees that worked at CAPECO performing routine task such as tank
operator,waste treatment operator, loading rack operator, among others were
or could be exposed to flammable and combustible release, fire and or
explosion. In the tank farm area they store gasoline, jet fuel, fuel oil,
and
diesel, in above ground tanks, ranging from 500 to 500,000 barrels. The
company did not maintain tank history records. The employer had a Table:
Storage Tanks Mechanical Inspection Records;  where some of the tanks did
not had any comment or column filled than the last internal inspection date
(example: tanks 301, 302, 603, and 604) and that inspection was more than
10
years old. We request for inspection history record and the employer said
there are none (Document Request date: 2/18/10).
Among other methods, one feasible and acceptable abatement method to
correct this hazard is:
1.Follow API 653 - 6.8.3 Inspection History. The inspection history
includes all measurements taken, the condition of all parts inspected,
and a record of all examinations and tests. A complete description of
any unusual conditions with recommendations for correction of details
which caused the conditions shall also be included. This file will also
contain corrosion rate and inspection interval calculations.
API 653 - Abril 2009 Abarca tanques de almacenamiento de acero construidos
de
acuerdo al API 650 y su antecesor API 12C. Este provee requisitos minimos
para el
mantenimiento de la integridad de dichos tanques despues de haber sido
puestos en
servicio y trata inspecciones, reparaciones, alteraciones,
relocalizaciones y
reconstrucciones.
a)Empleados que trabajaban en CAPECO, realizando tareas rutinarias tales
como: operador de tanque, operador de tratamiento de aguas, operador de
area
de carga, entre otros fueron o podrian estar expuestos a liberacion
deproductos quimicos inflamables, combustible, fuego y/o explosion. En el
area
de la granja se almacenaba en tanques sobre el terreno  gasolina, jet
fuel,
fuel
oil y diesel, que iban  de 500 a 500,000 barriles. La compania no mantuvo
registros del historial de los tanques. El patrono tenia una tabla
titulada:
Storage Tanks Mechanical Inspection Records; donde algunos de los tanques
no tenian ningun comentario o columna llena que no fuera la ultima fecha de
la inspeccion interna (ejemplo: tanques 301, 302, 603 y 604) y dicha
inspeccion fue hace mas de 10 anos. Se le pidio copia de los registros del
historial de las inspecciones y el patrono indico que no habia ninguna.
(Documentos Solicitados el 18/02/10).
Entre otros metodos, un metodo razonable y aceptable para corregir este
riesgo
es:
1.Seguir el API 653 - 6.8.3 Antecedentes de Inspeccion. Los antecedentes
de inspeccion incluyen todas las medidas tomadas, la condicion de
todas las partes inspeccionadas, y un registro de todas las inspecciones
y pruebas. Se debe incluir una descripcion completa de cualquier
condicion fuera de lo normal con las recomendaciones para la
correccion de las circunstancias que causaron la condicion. Este
registro ademas abarcara los calculos del coeficiente de corrosion y del
intervalo de inspeccion.
Recent events (2)
  • · J (S)
  • · Z (S)

1910.106 B07 I

Serious Gravity 03 1 instance 30 exposed
Issued
May 3, 2010
Abate by
May 27, 2010
Penalty
Initial $875
Recent events (2)
  • · J (S)
  • · Z (S) $875.00

1910.106 F06

Serious Gravity 10 1 instance 3 exposed
Issued
May 3, 2010
Abate by
May 27, 2010
Penalty
Initial $2,500
Recent events (2)
  • · J (S)
  • · Z (S) $2500.00

1910.120 Q03 IV

Serious Gravity 10 1 instance 1 exposed
Issued
May 3, 2010
Abate by
May 7, 2010
Penalty
Initial $2,500
Recent events (2)
  • · J (S)
  • · Z (S) $2500.00

1910.307 C01

Serious Gravity 10 1 instance 30 exposed
Issued
May 3, 2010
Abate by
May 27, 2010
Penalty
Initial $3,500
Recent events (2)
  • · J (S)
  • · Z (S) $3500.00

This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). OSHA publishes its own view of this case as inspection number 311211296.

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