Safety Incidents OSHA Severe Injury Reports · 2015–2025
5,189,992Inspections Most recent open 2026-07-18 Last loaded 2026-07-22

OSHA Inspection: ENERGY SYSTEMS ANALYSTS, INC.

Unprogrammed Related inspection · Safety discipline

On , OSHA opened an unprogrammed Related safety inspection of ENERGY SYSTEMS ANALYSTS, INC. in 4851 JONES SAUSAGE ROAD, GARNER, NC 27529 (NAICS 238220). OSHA activity number 313216343.

What this inspection record means

OSHA opens inspections for many reasons — routine scheduling under a national or local emphasis program, an employee complaint or referral, or a follow-up after a reported injury. Opening or conducting an inspection is not itself an allegation or a finding that this employer broke any rule; any findings appear as the citations listed below, and citations can be contested, reduced, or withdrawn.

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Site address
4851 JONES SAUSAGE ROAD
City
GARNER
State
NC
ZIP
27529
Mailing
313 MAIN AVE NE, HICKORY, NC 28601
Inspection type
Unprogrammed Related (G)
Scope
Partial (B)
Discipline
Safety
Advance notice
No
Union status
N
Opened
Closing conference
Case closed
Last modified
Data loaded
NAICS code
238220
SIC code (legacy)
1711
Employees
1
Ownership type
A
Industry flags
Construction safety.

28 citations on file for this inspection.

95012901

Serious 2 instances 100 exposed
Issued
Dec 1, 2009
Abate by
Dec 4, 2009
Penalty
Initial $2,100 · Current $25,000
North Carolina General Statute 95-129(1) of the Occupational Safety and
Health Act of North Carolina:  The
employer did not furnish each of his employees conditions of employment
and a place of employment free
from recognized hazards that were causing or likely to cause death or
serious physical harm to employees in
that employees were exposed to: Struck By/ Crushed By / Thermal Burns due
to the presence of unclassified
electrical equipment in an enclosed room where a natural gas line was
being purged.
a)Pump room #2 at ConAgra plant in Garner, NC- on 6/9/09 at about 7:40
A.M., an employee
was attempting to light the "Maxi-Miser" on demand natural gas fired water
heater system.
This included the improper purging of new fuel supply pipe by removing the
pressure gauge
on the 3/8 inch pilot line and opening the supply valve for the first time
in a series of four
openings that allowed about 5 PSI of a pressurized air mixture containing
natural gas to be
released in an enclosed room that contained ignition sources including
unclassified electrical
equipment such as motors and circuit panels.
Reference: [ NFPA 54 Chapter 7.3.3 (2002 version): The open end of piping
systems being purged
shall not discharge into confined spaces or areas where there is a source
of ignition. AND North
Carolina State Building Code: Fuel Gas Code 406.7.3 discharge of purged
gasses: The open end of
piping systems being purged shall not discharge into confined spaces or
areas where there are sources
of ignition.]
Abatement Note: One means of abatement would be to install a separate
"purge pipe" (this is a
permanent section of pipe installed prior to the gas train that would
carry the gas out through the
ceiling and to the environment outside the building where it could not
collect to dangerous levels). This
piping system would be independent of the gas train and would not
interfere with the lighting of the
burner but would have allowed the released gas to be vented directly to
the outside.
Recent events (2)
  • — F (S) $25000.00
  • — Z (S) $2100.00

95012901

Serious 1 instance 100 exposed
Issued
Dec 1, 2009
Abate by
Dec 4, 2009
Penalty
Initial $2,100
North Carolina General Statute 95-129(1) of the Occupational Safety and
Health Act of North Carolina:  The
employer did not furnish each of his employees conditions of employment
and a place of employment free
from recognized hazards that were causing or likely to cause death or
serious physical harm to employees in
that employees were exposed to: Struck By/ Crushed By / Thermal Burns due
to the presence of unclassified
electrical equipment in an enclosed room where a natural gas line was
being purged.
a)Pump room #2 at ConAgra plant in Garner, NC- on 6/9/09 at about 7:40
A.M., an employee
was attempting to light the "Maxi-Miser" on demand natural gas fired water
heater system.
This included the improper purging of new fuel supply pipe by removing the
pressure gauge
on the 3/8 inch pilot line and opening the supply valve for the second
time in a series of four
openings that allowed about 5 PSI of a pressurized air mixture containing
natural gas to be
released in an enclosed room that contained ignition sources including
unclassified electrical
equipment such as motors and circuit panels.
Reference: [ NFPA 54 Chapter 7.3.3 (2002 version): The open end of piping
systems being purged
shall not discharge into confined spaces or areas where there is a source
of ignition. AND North
Carolina State Building Code: Fuel Gas Code 406.7.3 discharge of purged
gasses: The open end of
piping systems being purged shall not discharge into confined spaces or
areas where there are sources
of ignition.]
Abatement Note: One means of abatement would be to install a separate
"purge pipe" (this is a
permanent section of pipe installed prior to the gas train that would
carry the gas out through the
ceiling and to the environment outside the building where it could not
collect to dangerous levels). This
piping system would be
independent of the gas train and would not interfere with the lighting of
the burner but would have
allowed the released gas to be vented directly to the outside.
Recent events (2)
  • — F (S)
  • — Z (S) $2100.00

95012901

Serious 1 instance 6 exposed
Issued
Dec 1, 2009
Abate by
Dec 4, 2009
Penalty
Initial $2,100
North Carolina General Statute 95-129(1) of the Occupational Safety and
Health Act of North Carolina:  The
employer did not furnish each of his employees conditions of employment
and a place of employment free
from recognized hazards that were causing or likely to cause death or
serious physical harm to employees in
that employees were exposed to: Struck By/ Crushed By / Thermal Burns due
to the presence of unclassified
electrical equipment in an enclosed room where a natural gas line was
being purged.
a)Pump room #2 at ConAgra plant in Garner, NC- on 6/9/09 at about 7:40
A.M., an employee
was attempting to light the "Maxi-Miser" on demand natural gas fired water
heater system.
This included the improper purging of new fuel supply pipe by removing the
pressure gauge
on the 3/8 inch pilot line and opening the supply valve for the third time
in a series of four
openings that allowed about 5 PSI of a pressurized air mixture containing
natural gas to be
released in an enclosed room that contained ignition sources including
unclassified electrical
equipment such as motors and circuit panels.
Reference: [ NFPA 54 Chapter 7.3.3 (2002 version): The open end of piping
systems being purged
shall not discharge into confined spaces or areas where there is a source
of ignition. AND North
Carolina State Building Code: Fuel Gas Code 406.7.3 discharge of purged
gasses: The open end of
piping systems being purged shall not discharge into confined spaces or
areas where there are sources
of ignition.]
Abatement Note: One means of abatement would be to install a separate
"purge pipe" (this is a
permanent section of pipe installed prior to the gas train that would
carry the gas out through the
ceiling and to the environment outside the building where it could not
collect to dangerous levels). This
piping system would be independent of the gas train and would not
interfere with the lighting of the
burner but would have allowed the released gas to be vented directly to
the outside.
Recent events (2)
  • — F (S)
  • — Z (S) $2100.00

95012901

Serious 1 instance 100 exposed
Issued
Dec 1, 2009
Abate by
Dec 4, 2009
Penalty
Initial $2,100
North Carolina General Statute 95-129(1) of the Occupational Safety and
Health Act of North Carolina:  The
employer did not furnish each of his employees conditions of employment
and a place of employment free from
recognized hazards that were causing or likely to cause death or serious
physical harm to employees in that
employees were exposed to: Struck By/ Crushed By / Thermal Burns due to
the presence of unclassified
electrical equipment in an enclosed room where a natural gas line was
being purged.
a)Pump room #2 at ConAgra plant in Garner, NC- on 6/9/09 at about 7:40
A.M., an employee
was attempting to light the "Maxi-Miser" on demand natural gas fired water
heater system. This
included the improper purging of new fuel supply pipe by removing the
pressure gauge on the
3/8 inch pilot line and opening the supply valve for the forth time in a
series of four openings
that allowed about 5 PSI of a pressurized air mixture containing natural
gas to be released in an
enclosed room that contained ignition sources including unclassified
electrical equipment such
as motors and circuit panels.
Reference: [ NFPA 54 Chapter 7.3.3 (2002 version): The open end of piping
systems being purged
shall not discharge into confined spaces or areas where there is a source
of ignition. AND North
Carolina State Building Code: Fuel Gas Code 406.7.3 discharge of purged
gasses: The open end of
piping systems being purged shall not discharge into confined spaces or
areas where there are sources
of ignition.]
Abatement Note: One means of abatement would be to install a separate
purge pipe (this is a
permanent section of pipe installed prior to the gas train that would
carry the gas out through the
ceiling and to the environment outside the building where it could not
collect to dangerous levels). This
piping system would be independent of the gas train and would not
interfere with the lighting of the
burner but would have allowed the released gas to be vented directly to
the outside.
Recent events (2)
  • — F (S)
  • — Z (S) $2100.00

95012901

Serious 1 instance 100 exposed
Issued
Dec 1, 2009
Abate by
Dec 4, 2009
Penalty
Initial $2,100
North Carolina General Statute 95-129(1) of the Occupational Safety and
Health Act of North Carolina:  The
employer did not furnish each of his employees conditions of employment
and a place of employment free from
recognized hazards that were causing or likely to cause death or serious
physical harm to employees in that
employees were exposed to: Struck By/ Crushed By / Thermal Burns due to
the presence of unclassified
electrical equipment in an enclosed room where a natural gas line was
being purged.
a)Pump room #2 at ConAgra plant in Garner, NC- on 6/9/09 at about 7:45
A.M., an employee
was attempting to light the "Maxi-Miser" on demand natural gas fired water
heater system. This
included the improper purging of new fuel supply pipe by removing the
pressure gauge on the
3/8 inch pilot line and opening the supply valve for the first time in a
series of three openings
that allowed about 5 PSI of a pressurized air mixture containing natural
gas to be released in an
enclosed room that contained ignition sources including unclassified
electrical equipment such
as motors and circuit panels.
Reference: [ NFPA 54 Chapter 7.3.3 (2002 version): The open end of piping
systems being purged
shall not discharge into confined spaces or areas where there is a source
of ignition. AND North
Carolina State Building Code: Fuel Gas Code 406.7.3 discharge of purged
gasses: The open end of
piping systems being purged shall not discharge into confined spaces or
areas where there are sources
of ignition.]
Abatement Note: One means of abatement would be to install a separate
purge pipe (this is a
permanent section of pipe installed prior to the gas train that would
carry the gas out through the
ceiling and to the environment outside the building where it could not
collect to dangerous levels). This
piping system would be independent of the gas train and would not
interfere with the lighting of the
burner but would have allowed the released gas to be vented directly to
the outside.
Recent events (2)
  • — F (S)
  • — Z (S) $2100.00

95012901

Serious 1 instance 100 exposed
Issued
Dec 1, 2009
Abate by
Dec 4, 2009
Penalty
Initial $2,100
North Carolina General Statute 95-129(1) of the Occupational Safety and
Health Act of North Carolina:  The
employer did not furnish each of his employees conditions of employment
and a place of employment free from
recognized hazards that were causing or likely to cause death or serious
physical harm to employees in that
employees were exposed to: Struck By/ Crushed By / Thermal Burns due to
the presence of unclassified
electrical equipment in an enclosed room where a natural gas line was
being purged.
a)Pump room #2 at ConAgra plant in Garner, NC- on 6/9/09 at about 7:45
A.M., an employee
was attempting to light the "Maxi-Miser" on demand natural gas fired water
heater system. This
included the improper purging of new fuel supply pipe by removing the
pressure gauge on the
3/8 inch pilot line and opening the supply valve for the second time in a
series of three openings
that allowed about 5 PSI of a pressurized air mixture containing natural
gas to be released in an
enclosed room that contained ignition sources including unclassified
electrical equipment such
as motors and circuit panels.
Reference: [ NFPA 54 Chapter 7.3.3 (2002 version): The open end of piping
systems being purged
shall not discharge into confined spaces or areas where there is a source
of ignition. AND North
Carolina State Building Code: Fuel Gas Code 406.7.3 discharge of purged
gasses: The open end of
piping systems being purged shall not discharge into confined spaces or
areas where there are sources
of ignition.]
Abatement Note: One means of abatement would be to install a separate
purge pipe (this is a
permanent section of pipe installed prior to the gas train that would
carry the gas out through the
ceiling and to the environment outside the building where it could not
collect to dangerous levels). This
piping system would be independent of the gas train and would not
interfere with the lighting of the
burner but would have allowed the released gas to be vented directly to
the outside.
Recent events (2)
  • — F (S)
  • — Z (S) $2100.00

95012901

Serious 1 instance 100 exposed
Issued
Dec 1, 2009
Abate by
Dec 4, 2009
Penalty
Initial $2,100
North Carolina General Statute 95-129(1) of the Occupational Safety and
Health Act of North Carolina:  The
employer did not furnish each of his employees conditions of employment
and a place of employment free from
recognized hazards that were causing or likely to cause death or serious
physical harm to employees in that
employees were exposed to: Struck By/ Crushed By / Thermal Burns due to
the presence of unclassified
electrical equipment in an enclosed room where a natural gas line was
being purged.
a)Pump room #2 at ConAgra plant in Garner, NC- on 6/9/09 at about 7:45
A.M., an employee
was attempting to light the "Maxi-Miser" on demand natural gas fired water
heater system. This
included the improper purging of new fuel supply pipe by removing the
pressure gauge on the
3/8 inch pilot line and opening the supply valve for the third time in a
series of three openings
that allowed about 5 PSI of a pressurized air mixture containing natural
gas to be released in an
enclosed room that contained ignition sources including unclassified
electrical equipment such
as motors and circuit panels.
Reference: [ NFPA 54 Chapter 7.3.3 (2002 version): The open end of piping
systems being purged
shall not discharge into confined spaces or areas where there is a source
of ignition. AND North
Carolina State Building Code: Fuel Gas Code 406.7.3 discharge of purged
gasses: The open end of
piping systems being purged shall not discharge into confined spaces or
areas where there are sources
of ignition.]
Abatement Note: One means of abatement would be to install a separate
purge pipe (this is a
permanent section of pipe installed prior to the gas train that would
carry the gas out through the
ceiling and to the environment outside the building where it could not
collect to dangerous levels). This
piping system would be independent of the gas train and would not
interfere with the lighting of the
burner but would have allowed the released gas to be vented directly to
the outside.
Recent events (2)
  • — F (S)
  • — Z (S) $2100.00

95012901

Serious 1 instance 100 exposed
Issued
Dec 1, 2009
Abate by
Dec 4, 2009
Penalty
Initial $2,100
North Carolina General Statute 95-129(1) of the Occupational Safety and
Health Act of North Carolina:  The
employer did not furnish each of his employees conditions of employment
and a place of employment free from
recognized hazards that were causing or likely to cause death or serious
physical harm to employees in that
employees were exposed to: Struck By/ Crushed By / Thermal Burns due to
the presence of unclassified
electrical equipment in an enclosed room where a natural gas line was
being purged.
a)Pump room #2 at ConAgra plant in Garner, NC- on 6/9/09 between 9:00 A.M.
and 9:25 A.M.,
an employee was attempting to light the "Maxi-Miser" on demand natural gas
fired water heater
system. This included the improper purging of new fuel supply pipe by
removing the pressure
gauge on the 3/8 inch pilot line and opening the supply valve for the
first time in a series of four
openings that allowed about 5 PSI of a pressurized air mixture containing
natural gas to be
released in an enclosed room that contained ignition sources including
unclassified electrical
equipment such as motors and circuit panels.
Reference: [ NFPA 54 Chapter 7.3.3 (2002 version): The open end of piping
systems being purged
shall not discharge into confined spaces or areas where there is a source
of ignition. AND North
Carolina State Building Code: Fuel Gas Code 406.7.3 discharge of purged
gasses: The open end of
piping systems being purged shall not discharge into confined spaces or
areas where there are sources
of ignition.]
Abatement Note: One means of abatement would be to install a separate
purge pipe (this is a
permanent section of pipe installed prior to the gas train that would
carry the gas out through the
ceiling and to the environment outside the building where it could not
collect to dangerous levels). This
piping system would be independent of the gas train and would not
interfere with the lighting of the
burner but would have allowed the released gas to be vented directly to
the outside.
Recent events (2)
  • — F (S)
  • — Z (S) $2100.00

95012901

Serious 1 instance 100 exposed
Issued
Dec 1, 2009
Abate by
Dec 4, 2009
Penalty
Initial $2,100
North Carolina General Statute 95-129(1) of the Occupational Safety and
Health Act of North Carolina:  The
employer did not furnish each of his employees conditions of employment
and a place of employment free from
recognized hazards that were causing or likely to cause death or serious
physical harm to employees in that
employees were exposed to: Struck By/ Crushed By / Thermal Burns due to
the presence of unclassified
electrical equipment in an enclosed room where a natural gas line was
being purged.
a)Pump room #2 at ConAgra plant in Garner, NC- on 6/9/09 between 9:00 A.M.
and 9:25 A.M.,
an employee was attempting to light the "Maxi-Miser" on demand natural gas
fired water heater
system. This included the improper purging of new fuel supply pipe by
removing the pressure
gauge on the 3/8 inch pilot line and opening the supply valve for the
second time in a series of
four openings that allowed about 5 PSI of a pressurized air mixture
containing natural gas to be
released in an enclosed room that contained ignition sources including
unclassified electrical
equipment such as motors and circuit panels.
Reference: [ NFPA 54 Chapter 7.3.3 (2002 version): The open end of piping
systems being purged
shall not discharge into confined spaces or areas where there is a source
of ignition. AND North
Carolina State Building Code: Fuel Gas Code 406.7.3 discharge of purged
gasses: The open end of
piping systems being purged shall not discharge into confined spaces or
areas where there are sources
of ignition.]
Abatement Note: One means of abatement would be to install a separate
purge pipe (this is a
permanent section of pipe installed prior to the gas train that would
carry the gas out through the
ceiling and to the environment outside the building where it could not
collect to dangerous levels). This
piping system would be independent of the gas train and would not
interfere with the lighting of the
burner but would have allowed the released gas to be vented directly to
the outside.
Recent events (2)
  • — F (S)
  • — Z (S) $2100.00

95012901

Serious 1 instance 100 exposed
Issued
Dec 1, 2009
Abate by
Dec 4, 2009
Penalty
Initial $2,100
North Carolina General Statute 95-129(1) of the Occupational Safety and
Health Act of North Carolina:  The
employer did not furnish each of his employees conditions of employment
and a place of employment free from
recognized hazards that were causing or likely to cause death or serious
physical harm to employees in that
employees were exposed to: Struck By/ Crushed By / Thermal Burns due to
the presence of unclassified
electrical equipment in an enclosed room where a natural gas line was
being purged.
a)Pump room #2 at ConAgra plant in Garner, NC- on 6/9/09 between 9:00 A.M.
and 9:25 A.M.,
an employee was attempting to light the "Maxi-Miser" on demand natural gas
fired water heater
system. This included the improper purging of new fuel supply pipe by
removing the pressure
gauge on the 3/8 inch pilot line and opening the supply valve for the
third time in a series of
four openings that allowed about 5 PSI of a pressurized air mixture
containing natural gas to be
released in an enclosed room that contained ignition sources including
unclassified electrical
equipment such as motors and circuit panels.
Reference: [ NFPA 54 Chapter 7.3.3 (2002 version): The open end of piping
systems being purged
shall not discharge into confined spaces or areas where there is a source
of ignition. AND North
Carolina State Building Code: Fuel Gas Code 406.7.3 discharge of purged
gasses: The open end of
piping systems being purged shall not discharge into confined spaces or
areas where there are sources
of ignition.]
Abatement Note: One means of abatement would be to install a separate
purge pipe (this is a
permanent section of pipe installed prior to the gas train that would
carry the gas out through the
ceiling and to the environment outside the building where it could not
collect to dangerous levels). This
piping system would be independent of the gas train and would not
interfere with the lighting of the
burner but would have allowed the released gas to be vented directly to
the outside.
Recent events (2)
  • — F (S)
  • — Z (S) $2100.00

95012901

Serious 1 instance 100 exposed
Issued
Dec 1, 2009
Abate by
Dec 4, 2009
Penalty
Initial $2,100
North Carolina General Statute 95-129(1) of the Occupational Safety and
Health Act of North Carolina:  The
employer did not furnish each of his employees conditions of employment
and a place of employment free from
recognized hazards that were causing or likely to cause death or serious
physical harm to employees in that
employees were exposed to: Struck By/ Crushed By / Thermal Burns due to
the presence of unclassified
electrical equipment in an enclosed room where a natural gas line was
being purged.
a)Pump room #2 at ConAgra plant in Garner, NC- on 6/9/09 between 9:00 A.M.
and 9:25 A.M.,
an employee was attempting to light the "Maxi-Miser" on demand natural gas
fired water heater
system. This included the improper purging of new fuel supply pipe by
removing the pressure
gauge on the 3/8 inch pilot line and opening the supply valve for the
fourth time in a series of
four openings that allowed about 5 PSI of a pressurized air mixture
containing natural gas to be
released in an enclosed room that contained ignition sources including
unclassified electrical
equipment such as motors and circuit panels.
Reference: [ NFPA 54 Chapter 7.3.3 (2002 version): The open end of piping
systems being purged
shall not discharge into confined spaces or areas where there is a source
of ignition. AND North
Carolina State Building Code: Fuel Gas Code 406.7.3 discharge of purged
gasses: The open end of
piping systems being purged shall not discharge into confined spaces or
areas where there are sources
of ignition.]
Abatement Note: One means of abatement would be to install a separate
purge pipe (this is a
permanent section of pipe installed prior to the gas train that would
carry the gas out through the
ceiling and to the environment outside the building where it could not
collect to dangerous levels). This
piping system would be independent of the gas train and would not
interfere with the lighting of the
burner but would have allowed the released gas to be vented directly to
the outside.
Recent events (2)
  • — F (S)
  • — Z (S) $2100.00

95012901

Serious 1 instance 100 exposed
Issued
Dec 1, 2009
Abate by
Dec 4, 2009
Penalty
Initial $2,100
North Carolina General Statute 95-129(1) of the Occupational Safety and
Health Act of North Carolina:  The
employer did not furnish each of his employees conditions of employment
and a place of employment free from
recognized hazards that were causing or likely to cause death or serious
physical harm to employees in that
employees were exposed to: Struck By/ Crushed By / Thermal Burns due to
the presence of unclassified
electrical equipment in an enclosed room where a natural gas line was
being purged.
a)Pump room #2 at ConAgra plant in Garner, NC- on 6/9/09 at about 9:30
A.M., an employee
was attempting to light the "Maxi-Miser" on demand natural gas fired water
heater system. This
included the improper purging of new fuel supply pipe by removing the
pressure gauge on the
3/8 inch pilot line and opening the supply valve that allowed about 5 PSI
of a pressurized air
mixture containing natural gas to be released in an enclosed room that
contained ignition
sources including unclassified electrical equipment such as motors and
circuit panels.
Reference: [ NFPA 54 Chapter 7.3.3 (2002 version): The open end of piping
systems being purged
shall not discharge into confined spaces or areas where there is a source
of ignition. AND North
Carolina State Building Code: Fuel Gas Code 406.7.3 discharge of purged
gasses: The open end of
piping systems being purged shall not discharge into confined spaces or
areas where there are sources
of ignition.]
Abatement Note: One means of abatement would be to install a separate
purge pipe (this is a
permanent section of pipe installed prior to the gas train that would
carry the gas out through the
ceiling and to the environment outside the building where it could not
collect to dangerous levels). This
piping system would be independent of the gas train and would not
interfere with the lighting of the
burner but would have allowed the released gas to be vented directly to
the outside.
Recent events (2)
  • — F (S)
  • — Z (S) $2100.00

95012901

Serious 1 instance 100 exposed
Issued
Dec 1, 2009
Abate by
Dec 4, 2009
Penalty
Initial $2,100
North Carolina General Statute 95-129(1) of the Occupational Safety and
Health Act of North Carolina:  The
employer did not furnish each of his employees conditions of employment
and a place of employment free from
recognized hazards that were causing or likely to cause death or serious
physical harm to employees in that
employees were exposed to: Struck By/ Crushed By / Thermal Burns due to
the presence of unclassified
electrical equipment in an enclosed room where a natural gas line was
being purged.
a)Pump room #2 at ConAgra plant in Garner, NC- on 6/9/09 at about 9:45
A.M., an employee
was attempting to light the "Maxi-Miser" on demand natural gas fired water
heater system. This
included the improper purging of new fuel supply pipe by removing the
pressure gauge on the
3/8 inch pilot line and opening the supply valve for the first time in a
series of three openings
that allowed about 5 PSI of a pressurized air mixture containing natural
gas to be released in an
enclosed room that contained ignition sources including unclassified
electrical equipment such
as motors and circuit panels.
Reference: [ NFPA 54 Chapter 7.3.3 (2002 version): The open end of piping
systems being purged
shall not discharge into confined spaces or areas where there is a source
of ignition. AND North
Carolina State Building Code: Fuel Gas Code 406.7.3 discharge of purged
gasses: The open end of
piping systems being purged shall not discharge into confined spaces or
areas where there are sources
of ignition.]
Abatement Note: One means of abatement would be to install a separate
purge pipe (this is a
permanent section of pipe installed prior to the gas train that would
carry the gas out through the
ceiling and to the environment outside the building where it could not
collect to dangerous levels). This
piping system would be independent of the gas train and would not
interfere with the lighting of the
burner but would have allowed the released gas to be vented directly to
the outside.
Recent events (2)
  • — F (S)
  • — Z (S) $2100.00

95012901

Serious 1 instance 100 exposed
Issued
Dec 1, 2009
Abate by
Dec 4, 2009
Penalty
Initial $2,100
North Carolina General Statute 95-129(1) of the Occupational Safety and
Health Act of North Carolina:  The
employer did not furnish each of his employees conditions of employment
and a place of employment free from
recognized hazards that were causing or likely to cause death or serious
physical harm to employees in that
employees were exposed to: Struck By/ Crushed By / Thermal Burns due to
the presence of unclassified
electrical equipment in an enclosed room where a natural gas line was
being purged.
a)Pump room #2 at ConAgra plant in Garner, NC- on 6/9/09 at about 9:45
A.M., an employee
was attempting to light the "Maxi-Miser" on demand natural gas fired water
heater system. This
included the improper purging of new fuel supply pipe by removing the
pressure gauge on the
3/8 inch pilot line and opening the supply valve for the second time in a
series of three openings
that allowed about 5 PSI of a pressurized air mixture containing natural
gas to be released in an
enclosed room that contained ignition sources including unclassified
electrical equipment such
as motors and circuit panels.
Reference: [ NFPA 54 Chapter 7.3.3 (2002 version): The open end of piping
systems being purged
shall not discharge into confined spaces or areas where there is a source
of ignition. AND North
Carolina State Building Code: Fuel Gas Code 406.7.3 discharge of purged
gasses: The open end of
piping systems being purged shall not discharge into confined spaces or
areas where there are sources
of ignition.]
Abatement Note: One means of abatement would be to install a separate
purge pipe (this is a
permanent section of pipe installed prior to the gas train that would
carry the gas out through the
ceiling and to the environment outside the building where it could not
collect to dangerous levels). This
piping system would be independent of the gas train and would not
interfere with the lighting of the
burner but would have allowed the released gas to be vented directly to
the outside.
Recent events (2)
  • — F (S)
  • — Z (S) $2100.00

95012901

Serious 1 instance 100 exposed
Issued
Dec 1, 2009
Abate by
Dec 4, 2009
Penalty
Initial $2,100
North Carolina General Statute 95-129(1) of the Occupational Safety and
Health Act of North Carolina:  The
employer did not furnish each of his employees conditions of employment
and a place of employment free from
recognized hazards that were causing or likely to cause death or serious
physical harm to employees in that
employees were exposed to: Struck By/ Crushed By / Thermal Burns due to
the presence of unclassified
electrical equipment in an enclosed room where a natural gas line was
being purged.
a)Pump room #2 at ConAgra plant in Garner, NC- on 6/9/09 at about 9:45
A.M., an employee
was attempting to light the "Maxi-Miser" on demand natural gas fired water
heater system. This
included the improper purging of new fuel supply pipe by removing the
pressure gauge on the
3/8 inch pilot line and opening the supply valve for the third time in a
series of three openings
that allowed about 5 PSI of a pressurized air mixture containing natural
gas to be released in an
enclosed room that contained ignition sources including unclassified
electrical equipment such
as motors and circuit panels.
Reference: [ NFPA 54 Chapter 7.3.3 (2002 version): The open end of piping
systems being purged
shall not discharge into confined spaces or areas where there is a source
of ignition. AND North
Carolina State Building Code: Fuel Gas Code 406.7.3 discharge of purged
gasses: The open end of
piping systems being purged shall not discharge into confined spaces or
areas where there are sources
of ignition.]
Abatement Note: One means of abatement would be to install a separate
purge pipe (this is a
permanent section of pipe installed prior to the gas train that would
carry the gas out through the
ceiling and to the environment outside the building where it could not
collect to dangerous levels). This
piping system would be independent of the gas train and would not
interfere with the lighting of the
burner but would have allowed the released gas to be vented directly to
the outside.
Recent events (2)
  • — F (S)
  • — Z (S) $2100.00

95012901

Serious 1 instance 100 exposed
Issued
Dec 1, 2009
Abate by
Dec 4, 2009
Penalty
Initial $2,100
North Carolina General Statute 95-129(1) of the Occupational Safety and
Health Act of North Carolina:  The
employer did not furnish each of his employees conditions of employment
and a place of employment free from
recognized hazards that were causing or likely to cause death or serious
physical harm to employees in that
employees were exposed to: Struck By/ Crushed By / Thermal Burns due to
the presence of unclassified
electrical equipment in an enclosed room where a natural gas line was
being purged.
a)Pump room #2 at ConAgra plant in Garner, NC- on 6/9/09 at about 10:30
A.M., an employee
was attempting to light the "Maxi-Miser" on demand natural gas fired water
heater system. This
included the improper purging of new fuel supply pipe by removing the
pressure gauge on the
3/8 inch pilot line and opening the supply valve for the first time in a
series of three openings
that allowed about 5 PSI of a pressurized air mixture containing natural
gas to be released in an
enclosed room that contained ignition sources including unclassified
electrical equipment such
as motors and circuit panels.
Reference: [ NFPA 54 Chapter 7.3.3 (2002 version): The open end of piping
systems being purged
shall not discharge into confined spaces or areas where there is a source
of ignition. AND North
Carolina State Building Code: Fuel Gas Code 406.7.3 discharge of purged
gasses: The open end of
piping systems being purged shall not discharge into confined spaces or
areas where there are sources
of ignition.]
Abatement Note: One means of abatement would be to install a separate
purge pipe (this is a
permanent section of pipe installed prior to the gas train that would
carry the gas out through the
ceiling and to the environment outside the building where it could not
collect to dangerous levels). This
piping system would be independent of the gas train and would not
interfere with the lighting of the
burner but would have allowed the released gas to be vented directly to
the outside.
Recent events (2)
  • — F (S)
  • — Z (S) $2100.00

95012901

Serious 1 instance 100 exposed
Issued
Dec 1, 2009
Abate by
Dec 4, 2009
Penalty
Initial $2,100
North Carolina General Statute 95-129(1) of the Occupational Safety and
Health Act of North Carolina:  The
employer did not furnish each of his employees conditions of employment
and a place of employment free from
recognized hazards that were causing or likely to cause death or serious
physical harm to employees in that
employees were exposed to: Struck By/ Crushed By / Thermal Burns due to
the presence of unclassified
electrical equipment in an enclosed room where a natural gas line was
being purged.
a)Pump room #2 at ConAgra plant in Garner, NC- on 6/9/09 at about 10:30
A.M., an employee
was attempting to light the "Maxi-Miser" on demand natural gas fired water
heater system. This
included the improper purging of new fuel supply pipe by removing the
pressure gauge on the
3/8 inch pilot line and opening the supply valve for the second time in a
series of three openings
that allowed about 5 PSI of a pressurized air mixture containing natural
gas to be released in an
enclosed room that contained ignition sources including unclassified
electrical equipment such
as motors and circuit panels.
Reference: [ NFPA 54 Chapter 7.3.3 (2002 version): The open end of piping
systems being purged
shall not discharge into confined spaces or areas where there is a source
of ignition. AND North
Carolina State Building Code: Fuel Gas Code 406.7.3 discharge of purged
gasses: The open end of
piping systems being purged shall not discharge into confined spaces or
areas where there are sources
of ignition.]
Abatement Note: One means of abatement would be to install a separate
purge pipe (this is a
permanent section of pipe installed prior to the gas train that would
carry the gas out through the
ceiling and to the environment outside the building where it could not
collect to dangerous levels). This
piping system would be independent of the gas train and would not
interfere with the lighting of the
burner but would have allowed the released gas to be vented directly to
the outside.
Recent events (2)
  • — F (S)
  • — Z (S) $2100.00

95012901

Serious 1 instance 100 exposed
Issued
Dec 1, 2009
Abate by
Dec 4, 2009
Penalty
Initial $2,100
North Carolina General Statute 95-129(1) of the Occupational Safety and
Health Act of North Carolina:  The
employer did not furnish each of his employees conditions of employment
and a place of employment free from
recognized hazards that were causing or likely to cause death or serious
physical harm to employees in that
employees were exposed to: Struck By/ Crushed By / Thermal Burns due to
the presence of unclassified
electrical equipment in an enclosed room where a natural gas line was
being purged.
a)Pump room #2 at ConAgra plant in Garner, NC- on 6/9/09 at about 10:30
A.M., an employee
was attempting to light the "Maxi-Miser" on demand natural gas fired water
heater system. This
included the improper purging of new fuel supply pipe by removing the
pressure gauge on the
3/8 inch pilot line and opening the supply valve for the third time in a
series of three openings
that allowed about 5 PSI of a pressurized air mixture containing natural
gas to be released in an
enclosed room that contained ignition sources including unclassified
electrical equipment such
as motors and circuit panels.
Reference: [ NFPA 54 Chapter 7.3.3 (2002 version): The open end of piping
systems being purged
shall not discharge into confined spaces or areas where there is a source
of ignition. AND North
Carolina State Building Code: Fuel Gas Code 406.7.3 discharge of purged
gasses: The open end of
piping systems being purged shall not discharge into confined spaces or
areas where there are sources
of ignition.]
Abatement Note: One means of abatement would be to install a separate
purge pipe (this is a
permanent section of pipe installed prior to the gas train that would
carry the gas out through the
ceiling and to the environment outside the building where it could not
collect to dangerous levels). This
piping system would be independent of the gas train and would not
interfere with the lighting of the
burner but would have allowed the released gas to be vented directly to
the outside.
Recent events (2)
  • — F (S)
  • — Z (S) $2100.00

95012901

Serious 1 instance 100 exposed
Issued
Dec 1, 2009
Abate by
Dec 4, 2009
Penalty
Initial $2,100
North Carolina General Statute 95-129(1) of the Occupational Safety and
Health Act of North Carolina:  The
employer did not furnish each of his employees conditions of employment
and a place of employment free from
recognized hazards that were causing or likely to cause death or serious
physical harm to employees in that
employees were exposed to: Struck By/ Crushed By / Thermal Burns due to
the presence of unclassified
electrical equipment in an enclosed room where a natural gas line was
being purged.
a)Pump room #2 at ConAgra plant in Garner, NC- on 6/9/09 at about 10:35
A.M., an employee
was attempting to light the "Maxi-Miser" on demand natural gas fired water
heater system. This
included the improper purging of new fuel supply pipe by removing the
pressure gauge on the
3/8 inch pilot line and opening the supply valve that allowed about 5 PSI
of a pressurized air
mixture containing natural gas to be released in an enclosed room that
contained ignition
sources including unclassified electrical equipment such as motors and
circuit panels.
Reference: [ NFPA 54 Chapter 7.3.3 (2002 version): The open end of piping
systems being purged
shall not discharge into confined spaces or areas where there is a source
of ignition. AND North
Carolina State Building Code: Fuel Gas Code 406.7.3 discharge of purged
gasses: The open end of
piping systems being purged shall not discharge into confined spaces or
areas where there are sources
of ignition.]
Abatement Note: One means of abatement would be to install a separate
purge pipe (this is a
permanent section of pipe installed prior to the gas train that would
carry the gas out through the
ceiling and to the environment outside the building where it could not
collect to dangerous levels). This
piping system would be independent of the gas train and would not
interfere with the lighting of the
burner but would have allowed the released gas to be vented directly to
the outside.
Recent events (2)
  • — F (S)
  • — Z (S) $2100.00

95012901

Deleted Serious 1 instance 100 exposed
Issued
Dec 1, 2009
Abate by
Dec 4, 2009
Penalty
Initial $2,100
North Carolina General Statute 95-129(1) of the Occupational Safety and
Health Act of North Carolina:  The
employer did not furnish each of his employees conditions of employment
and a place of employment free from
recognized hazards that were causing or likely to cause death or serious
physical harm to employees in that
employees were exposed to: Struck By/ Crushed By / Thermal Burns due to
the presence of unclassified
electrical equipment in an enclosed room where a natural gas line was
being purged.
a)Pump room #2 at ConAgra plant in Garner, NC- on 6/9/09 between 10:50
A.M.
and 11:22
A.M., an employee was attempting to light the "Maxi-Miser" on demand
natural gas fired water
heater system. This included the improper purging of new fuel supply pipe
by removing the 2
two inch participle trap and opening the supply valve that allowed about 5
PSI of a pressurized
air mixture containing natural gas to be released in an enclosed room that
contained ignition
sources including unclassified electrical equipment such as motors and
circuit panels.
Reference: [ NFPA 54 Chapter 7.3.3 (2002 version): The open end of piping
systems being purged
shall not discharge into confined spaces or areas where there is a source
of ignition. AND North
Carolina State Building Code: Fuel Gas Code 406.7.3 discharge of purged
gasses: The open end of
piping systems being purged shall not discharge into confined spaces or
areas where there are sources
of ignition.]
Abatement Note: One means of abatement would be to install a separate
purge
pipe (this is a
permanent section of pipe installed prior to the gas train that would
carry the gas out through the
ceiling and to the environment outside the building where it could not
collect to dangerous levels). This
piping system would be independent of the gas train and would not
interfere with the lighting of the
burner but would have allowed the released gas to be vented directly to
the outside.
Recent events (2)
  • — F (S)
  • — Z (S) $2100.00

95012901

Serious 1 instance 100 exposed
Issued
Dec 1, 2009
Abate by
Dec 4, 2009
Penalty
Initial $2,100 · Current $1,800 Reduced
North Carolina General Statute 95-129(1) of the Occupational Safety and
Health Act of North Carolina:  The
employer did not furnish each of his employees conditions of employment
and a place of employment free
from recognized hazards that were causing or likely to cause death or
serious physical harm to employees in
that employees were exposed to:  Struck By/ Crushed By / Thermal Burns due
to the explosive effects of
natural gas where work was performed on pipes containing natural gas and
lighting used was not limited to
listed safety-type flashlights and safety lamps.
a)Pump room #2 at ConAgra plant in Garner, NC- on or about 6/9/09, an
employee was
attempting to light the "Maxi-Miser" on demand natural gas and propane
fired water heater
system. The employee removed and replaced a pressure gauge in the active
3/8" pilot gas line
with the aid of a temporary incandescent light strand that was not listed
as safety type.
Reference: [ NFPA 54 Chapter 4.3.1(4) (2002 version): Potential ignition
sources. Where work is
being performed on piping that contains or has contained gas, artificial
illumination shall be restricted
to listed safety-type flashlights and safety lamps.]
Abatement Note: One means of abatement would be to disable all un-rated
lighting and replace them
with temporary lighting that is intrinsically safe or rated for an
explosive atmosphere during the gas
line work process.re
Recent events (2)
  • — F (S) $1800.00
  • — Z (S) $2100.00

95012901

Serious 1 instance 100 exposed
Issued
Dec 1, 2009
Abate by
Dec 4, 2009
Penalty
Initial $2,100 · Current $1,800 Reduced
North Carolina General Statute 95-129(1) of the Occupational Safety and
Health Act of North Carolina:  The
employer did not furnish each of his employees conditions of employment
and
a place of employment free from
recognized hazards that were causing or likely to cause death or serious
physical harm to employees in that
employees were exposed to:  Struck By/ Crushed By / Thermal Burns due to
the explosive effects of natural gas
where work was performed on pipes containing natural gas and lighting used
was not limited to listed safety-type flashlights and safety lamps.
a)Pump room #2 at ConAgra plant in Garner, NC- on or about 6/9/09, an
employee was
attempting to light the "Maxi-Miser" on demand natural gas and propane
fired water heater
system. The employee removed and replaced a pressure gauge in the active
3/8" pilot gas line
with the aid the first of two fixed ceiling mounted metal halide lamps
that were not listed as
safety type.
Reference: [ NFPA 54 Chapter 4.3.1(4) (2002 version): Potential ignition
sources. Where work is
being performed on piping that contains or has contained gas, artificial
illumination
shall be restricted to
listed safety-type flashlights and safety lamps.]
Abatement Note: One means of abatement would be to disable all un-rated
lighting and replace them
with temporary lighting that is intrinsically safe or rated for an
explosive atmosphere during the gas line
work process.
Recent events (2)
  • — F (S) $1800.00
  • — Z (S) $2100.00

95012901

Serious 1 instance 100 exposed
Issued
Dec 1, 2009
Abate by
Dec 4, 2009
Penalty
Initial $2,100 · Current $1,800 Reduced
North Carolina General Statute 95-129(1) of the Occupational Safety and
Health Act of North Carolina:  The
employer did not furnish each of his employees conditions of employment
and a place of employment free from
recognized hazards that were causing or likely to cause death or serious
physical harm to employees in that
employees were exposed to:  Struck By/ Crushed By / Thermal Burns due to
the explosive effects of natural gas
where work was performed on pipes containing natural gas and lighting used
was not limited to listed safety-type flashlights and safety lamps.
a)Pump room #2 at ConAgra plant in Garner, NC- on or about 6/9/09, an
employee was
attempting to light the "Maxi-Miser" on demand natural gas and propane
fired water heater
system. The employee removed and replaced a pressure gauge in the active
3/8" pilot gas line
with the aid the second of two fixed ceiling mounted metal halide lamps
that were not listed as
safety type.
Reference: [ NFPA 54 Chapter 4.3.1(4) (2002 version): Potential ignition
sources. Where work is
being performed on piping that contains or has contained gas, artificial
illumination shall be restricted to
listed safety-type flashlights and safety lamps.]
Abatement Note: One means of abatement would be to disable all un-rated
lighting and replace them
with temporary lighting that is intrinsically safe or rated for an
explosive atmosphere during the gas line
work process.
Recent events (2)
  • — F (S) $1800.00
  • — Z (S) $2100.00

95012901

Deleted Serious 1 instance 100 exposed
Issued
Dec 1, 2009
Abate by
Dec 4, 2009
Penalty
Initial $2,100
North Carolina General Statute 95-129(1) of the Occupational Safety and
Health Act of North Carolina:  The
employer did not furnish each of his employees conditions of employment
and a place of employment free
from recognized hazards that were causing or likely to cause death or
serious physical harm to employees in
that employees were exposed to:  Struck By/Thermal Burns from an explosion
due to failure to correctly purge
air from a natural gas pipe prior to putting it into service.
a)Roof of structure and Pump room #2 at ConAgra plant in Garner, NC- on or
about 6/9/09, the
employer  placed  the new 170 foot, 3 inch gas line used to supply gas to
the pump room and
into operation did not purge the pipe with an inert gas prior to
attempting to starting of the
Maxi-Miser water heater.
Reference: [ NFPA 54 Chapter 7.3.2 (2002 version) Placing in operation.
When piping full of air is
placed in operation the line shall be first displaced with an inert gas
and then displaced with fuel gas as
required by table.{ Such as more than 10 feet of 6inch pipe and more than
30feet of 3 inch pipe.} ]
Abatement Note: One means of abatement would be to add an inert gas to
prevent the mixing of
airand gas when the gas was reintroduced into the line and to have purged
the inert gas to ensure a
pure content of gas ready to safely serve the burner equipment. This could
have been accomplished by
using nitrogen and testing equipment toensure that the introduction and
removal of the pipe contents
was complete between each step.
Recent events (2)
  • — F (S)
  • — Z (S) $2100.00

1926.20 B01

Serious 1 instance 100 exposed
Issued
Dec 1, 2009
Abate by
Dec 4, 2009
Penalty
Initial $2,100 · Current $1,100 Reduced
Recent events (2)
  • — F (S) $1100.00
  • — Z (S) $2100.00

1926.21 B05

Serious 1 instance 8 exposed
Issued
Dec 1, 2009
Abate by
Dec 4, 2009
Penalty
Initial $1,400 · Current $1,400
Recent events (2)
  • — F (S) $1400.00
  • — Z (S) $1400.00

1926.21 B05

Serious 1 instance 100 exposed
Issued
Dec 1, 2009
Abate by
Dec 4, 2009
Penalty
Initial $2,100 · Current $2,100
Recent events (2)
  • — F (S) $2100.00
  • — Z (S) $2100.00

1910.1200 E01 I

Serious 1 instance 100 exposed
Issued
Dec 1, 2009
Abate by
Dec 4, 2009
Penalty
Initial $2,100
Recent events (2)
  • — F (S)
  • — Z (S) $2100.00

View Energy Systems Analysts, INC.'s full OSHA safety record →

This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). The original IMIS detail view is available at OSHA's Establishment Search for activity number 313216343.

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