OSHA Inspection: CORLEY PRINTING CO. INC.

Issued

Feb 13, 2013

Abate by

Mar 21, 2013

Penalty

Initial $3,570 · Current $0 Reduced

General-duty citation text

29 CFR 1910.23(a)(8)(ii): A  floor hole into which persons could accidently walk was not guarded by a floor hole cover of standard strength and construction:    (a) In the Plate Room a drain hole 5 inches in diameter located 6 inches from the wall and next to the door way entrance/exit,  was not guarded by a cover.  The potential existed for an employee to step in the hole causing a sprain or broken bone.    Abatement verification is required for this violation.  The abatement certification sheet is enclosed with the citation(s).

Issued

Feb 13, 2013

Abate by

Mar 21, 2013

Penalty

Initial $2,380 · Current $0 Reduced

General-duty citation text

29 CFR 1910.37(b)(2): Each exit was not clearly visible and marked by a sign reading "Exit":      (a)  In the Plate Room a second door used as an exit was not marked by a sign as an exit.      Abatement verification is required for this violation.  The abatement certification sheet is enclosed with the citation(s).

Issued

Feb 13, 2013

Abate by

Mar 21, 2013

Penalty

Initial $2,975 · Current $0 Reduced

General-duty citation text

29 CFR 1910.106(d)(5)(i):  "Egress." Flammable or combustible liquids were stored so as to limit use of exits, stairways, or areas normally used for the safe egress of people.    (a) Flammable liquids in 55gal drums such as but not limited to C440 Blanket Solvent and Performa Wash 105P were stored outside of the hazardous material room and in the route of travel to the nearby exit.    Abatement verification is required for this violation.  The abatement certification sheet is enclosed with the citation(s).

Issued

Feb 13, 2013

Abate by

Mar 21, 2013

Penalty

Initial $2,975 · Current $0 Reduced

General-duty citation text

29 CFR 1910.106(e)(2)(ii): Flammable liquids were not stored in tanks or closed containers:    (a) In the plant flammable liquids such as but not limited to waste solvent and S2330 Press wash were stored in open containers.    Abatement verification is required for this violation.  The abatement certification sheet is enclosed with the citation(s).

Issued

Feb 13, 2013

Abate by

Mar 21, 2013

Penalty

Initial $4,900 · Current $2,075 Reduced

General-duty citation text

29 CFR 1910.147(c)(4)(i): Procedures were not developed, documented and utilized for the control of potentially hazardous energy when employees were engaged in activities covered by this section:    (a) Employees bypassed guards to reach in and remove paper from the Hantscho 4-Color Web Press while following inadequate Lockout/Tagout instructions which required only that the machine be shut off.   When employees were placing body parts into the danger zone the machine should have been either locked out or the employees  protected by an alternate protection method.      Abatement certification and abatement document is required for this violation.  The documentation should include written verification of abatement, applicable measurement or monitoring results, and photographs or videos which you believe will be helpful.  The abatement certification sheet is enclosed with the citation(s).

Issued

Feb 13, 2013

Abate by

Mar 21, 2013

Penalty

Initial $2,975 · Current $2,975

General-duty citation text

29 CFR 1910.212(a)(3)(ii): Point of operation guards were not designed and constructed as to prevent the operator from having any part of their body in the danger zone during the operating cycle:    (b) Guards on the Mueller Martini Saddle Stitcher were not interlocked in such a manner either to stop machine operation in the event guards are removed, or prevent removal or opening of guards during machine operation by employees. Guards were also damaged or broken in at least two areas.      (c) Guards on the Kolbus Perfect Binder were not interlocked in such a manner either  to stop machine operation in the event guards are removed, or prevent removal or opening of guards during machine operation by employees.  At least one section of guarding was damaged or missing.    Abatement verification is required for this violation.  The abatement certification sheet is enclosed with the citation(s).

Issued

Feb 13, 2013

Abate by

Mar 21, 2013

Penalty

Initial $0 · Current $0

General-duty citation text

29 CFR 1910.219(f)(3): Sprocket wheels and chains  were not enclosed:    (a) Chain and Sprocket drives on the Kolbus Perfect Printer were not protected due to a missing portion of guard    (b) The Chain and Sprocket Drive on the Lawson conveyor  was insufficient to protect employees from making contact with the chain and sprocket drive    Abatement verification is required for this violation.  The abatement certification sheet is enclosed with the citation(s).

Issued

Feb 13, 2013

Abate by

Mar 21, 2013

Penalty

Initial $2,975 · Current $2,975

General-duty citation text

29 CFR 1910.242(b): Compressed air used for cleaning purposes was not reduced to less than 30 p.s.i.:    (a) At the Lawson Classic H machine a blow gun used for cleaning purposes was tested at a pressure of 100 p.s.i. exceeding the safe limit of 30 p.s.i..    Abatement verification is required for this violation.  The abatement certification sheet is enclosed with the citation(s).

Issued

Feb 13, 2013

Abate by

Mar 21, 2013

Penalty

Initial $2,975 · Current $2,975

General-duty citation text

29 CFR 1910.253(b)(4)(iii): Oxygen cylinders in storage were not separated from fuel-gas cylinders or combustible materials (especially oil or grease), a minimum distance of 20 feet (6.1 m) or by a noncombustible barrier at least 5 feet (1.5 m) high having a fire-resistance rating of at least one half hour:    (a) In the maintenance room an oxygen cylinder and acetelyne cylinder mounted and stored on a cart were stored within 20 feet of a reserve acetelyne cylinder.