OSHA Inspection: D.P. DOORS & MILLWORK INC.

Issued

Dec 3, 2014

Abate by

Jan 15, 2015

Penalty

Initial $2,000 · Current $1,200 Reduced

General-duty citation text

29 CFR 1910.22(a)(1): All places of employment, passageways, storerooms or service rooms were not kept clean and orderly or in a sanitary condition:    (a) Trim department: On or about June 24, 2014 and times prior, employees were exposed to fire and/or explosions from an accumulation of approximately 3/4 inch of wood dust that was located on horizontal areas such as but not limited to, electrical conduit, electrical panels, overhead piping, structural members, and a lacquer spray booth.

Issued

Dec 3, 2014

Abate by

Apr 3, 2015

Penalty

Initial $2,000 · Current $1,200 Reduced

General-duty citation text

29 CFR 1910.106(d)(4)(i): Opening(s) from inside flammable and combustible storage room(s) into other rooms or buildings were not provided with noncombustible liquid tight raised seal or ramp at least 4 inches in height. Opening(s) from inside flammable and combustible storage room(s) were not provided with approved self-closing fire doors. The inside flammable and combustible storage room was not liquid-tight where the walls joined the floor:    (a)  East flammable storage room: On or about June 24, 2014, and at times prior, employees were exposed to fire and explosion hazards when flammable liquids, to include but not limited to Lacquer Thinner (Flash point -4 DEG F), Spray Stain Clear Base (Flash point -4 DEG F), Cataluxe Satin (Flash point -4 DEG F) were stored in a room that would not contain these flammable liquids in the event of a spill.                                                           (b)  West flammable storage room: On or about June 24, 2014, and at times prior, employees were exposed to fire and explosion hazards when flammable liquids, to include but not limited to Lacquer Thinner (Flash point -4 DEG F), Spray Stain Clear Base (Flash point -4 DEG F), Cataluxe Satin (Flash point -4 DEG F) were stored in a room that would not contain these flammable liquids in the event of a spill.

Issued

Dec 3, 2014

Abate by

Apr 3, 2015

Penalty

Initial $0 · Current $0

General-duty citation text

29 CFR 1910.106(d)(4)(iii): Electrical wiring and equipment located in inside storage rooms used for Category 1 or 2 flammable liquids, or Category 3 flammable liquids with a flashpoint below 100 °F (37.8 °C), shall be approved under subpart S of this part for Class I, Division 2 Hazardous Locations; for Category 3 flammable liquids with a flashpoint at or above 100 °F (37.8 °C) and Category 4 flammable liquids, shall be approved for general use:    (a)  East flammable storage room: On or about June 24, 2014, and at times prior, employees were exposed to fire and explosion hazards when flammable liquids, to include but not limited to Lacquer Thinner (Flash point -4 DEG F), Spray Stain Clear Base (Flash point -4 DEG F), Cataluxe Satin (Flash point -4 DEG F) were stored in a room that was wired with unapproved electrical wiring.    (b) West flammable storage room: On or about June 24, 2014, and at times prior, employees were exposed to fire and explosion hazards when flammable liquids, to include but not limited to Lacquer Thinner (Flash point -4 DEG F), Spray Stain Clear Base (Flash point -4 DEG F), Cataluxe Satin (Flash point -4 DEG F) were stored in a room that was wired with unapproved electrical wiring.

Issued

Dec 3, 2014

Abate by

Apr 3, 2015

Penalty

Initial $0 · Current $0

General-duty citation text

29 CFR 1910.106(d)(4)(iv): Every inside storage room was not provided with either a gravity or a mechanical exhaust ventilation system. Such system was not designed to provide for a complete change of air within the room at least six times per hour:    (a)  East flammable storage room: On or about June 24, 2014, and at times prior, employees were exposed to fire and explosion hazards when flammable liquids, to include but not limited to Lacquer Thinner (Flash point -4 DEG F), Spray Stain Clear Base (Flash point -4 DEG F), Cataluxe Satin (Flash point -4 DEG F) were stored in a room that did not have ventilation.                                                           (b)  West flammable storage room: On or about June 24, 2014, and at times prior, employees were exposed to fire and explosion hazards when flammable liquids, to include but not limited to Lacquer Thinner (Flash point -4 DEG F), Spray Stain Clear Base (Flash point -4 DEG F), Cataluxe Satin (Flash point -4 DEG F) were stored in a room that did not have ventilation.

Issued

Dec 3, 2014

Abate by

Jan 15, 2015

Penalty

Initial $0 · Current $0

General-duty citation text

29 CFR 1910.106(d)(5)(i): Flammable liquids, including stock for sale, shall not be stored so as to limit use of exits, stairways, or areas normally used for the safe egress of people:    (a) West exit: On or about June 24, 2014, and at times prior, employees were exposed to fire and explosion hazards when flammable liquids, to include but not limited to, Lacquer Thinner (Flash point -4 DEG F), Spray Stain Clear Base (Flash point -4 DEG F), Cataluxe Satin (Flash point -4 DEG F) were stored alongside a designated exit.

Issued

Dec 3, 2014

Abate by

Jan 15, 2015

Penalty

Initial $2,000 · Current $1,200 Reduced

General-duty citation text

29 CFR 1910.107(b)(9): Spray booths shall be so installed that all portions are readily accessible for cleaning. A clear space of not less than 3 feet on all sides was not kept free from storage or combustible construction:    (a) Lacquer spray booth: On or about June 24, 2014, and at times prior, employees were exposed to fire and explosion hazards when the lacquer spray booth was not kept clear of combustible material.                                                   (b) Paint spray booth: On or about June 24, 2014, and at times prior, employees were exposed to fire and explosion hazards when the paint spray booth was not kept clear of combustible material.

Issued

Dec 3, 2014

Abate by

Jan 15, 2015

Penalty

Initial $0 · Current $0

General-duty citation text

29 CFR 1910.107(d)(12): Freshly sprayed articles shall be dried only in spaces provided with adequate ventilation to prevent the formation of explosive vapors:    (a) Spray area: On or about June 24, 2014, and at times prior, employees were exposed to fire and explosion hazards when freshly sprayed wood trim and rags saturated with flammable liquids were placed on the main floor to air dry.

Issued

Dec 3, 2014

Abate by

Jan 15, 2015

Penalty

Initial $0 · Current $0

General-duty citation text

29 CFR 1910.107(e)(2): The quantity of flammable or combustible liquids kept in the vicinity of spraying operations were not at a minimum required for operations or they exceeded a supply for one day or one shift:        (a) Spray area: On or about June 24, 2014, and at times prior, employees were exposed to fire and explosion hazards when excessive amounts of flammable liquids, to include but not limited to, Lacquer Thinner (Flash point -4 DEG F), Spray Stain Clear Base (Flash point -4 DEG F), Cataluxe Satin (Flash point -4 DEG F), were stored in close proximity of spraying operations.                                                      (b) Lacquer spray booth: On or about June 24, 2014, and at times prior, employees were exposed to fire and explosion hazards, when excessive amounts of  flammable liquids, to include but not limited to, Lacquer Thinner (Flash point -4 DEG F), Spray Stain Clear Base (Flash point -4 DEG F), Cataluxe Satin (Flash point -4 DEG F), were stored in close proximity of spraying operations.                                                            (c) Paint spray booth: On or about June 24, 2014, and at times prior, employees were exposed to fire and explosion hazards when excessive amounts of flammable liquids, to include but not limited to, Lacquer Thinner (Flash point -4 DEG F), Spray Stain Clear Base (Flash point -4 DEG F), Cataluxe Satin (Flash point -4 DEG F), were stored in close proximity of spraying operations.

Issued

Dec 3, 2014

Abate by

Jan 15, 2015

Penalty

Initial $0 · Current $0

General-duty citation text

29 CFR 1910.107(g)(2): All spraying areas were not kept as free from the accumulation of deposits of combustible residues as practical, with cleaning conducted daily if necessary:    (a) Lacquer Spray booth: On or about June 24, 2014, and at times prior, employees were exposed to fire hazards from a spray booth that was not maintained free of combustible residue build up from materials, to include but not limited to, Lacquer Thinner (Flash point -4 DEG F), Spray Stain Clear Base (Flash point -4 DEG F).                                         (b) Spray area: On or about June 24, 2014, and at times prior, employees were exposed to fire hazards from a spray area that was not maintained free of combustible residue build up from materials, to include but not limited to, Lacquer Thinner (Flash point -4 DEG F), Spray Stain Clear Base (Flash point -4 DEG F).

Issued

Dec 3, 2014

Abate by

Jan 15, 2015

Penalty

Initial $2,000 · Current $1,200 Reduced

General-duty citation text

29 CFR 1910.132(a): Protective equipment was not used when necessary whenever hazards capable of causing injury and impairment were encountered:    (a) Lacquer Spray Booth: On or about June 24, 2014 and at times prior, employees were exposed to hazardous liquids such as but not limited to; Isobutyl Acetate (Lacquer Thinner), Petroleum Naphtha (Spray Stain Clear Base), N-Butyl Acetate (Cataluxe Satin), while spraying trim.                                                                (b) Spray Area: On or about June 24, 2014 and at times prior, employees were exposed to hazardous liquids such as but not limited to; Isobutyl Acetate (Lacquer Thinner), while using the DV system sprayer.

Issued

Dec 3, 2014

Abate by

Jan 15, 2015

Penalty

Initial $0 · Current $0

General-duty citation text

29 CFR 1910.133(a)(1): Protective eye equipment was not required where there was a reasonable probability of injury that could be prevented by such equipment:    (a) Lacquer Spray Booth: On or about June 24, 2014 and at times prior, employees were exposed to hazardous liquids such as but not limited to; Isobutyl Acetate (Lacquer Thinner), Petroleum Naphtha (Spray Stain Clear Base), N-Butyl Acetate (Cataluxe Satin), while spraying trim.                                                                                       (b) Spray Area: On or about June 24, 2014 and at times prior, employees were exposed to hazardous liquids such as but not limited to; Isobutyl Acetate (Lacquer Thinner), while using the DV system sprayer.    (c) Door Department: On or about June 24, 2014 and at times prior, employees were exposed to struck by injuries while using the pneumatic staple gun.

Issued

Dec 3, 2014

Abate by

Jan 15, 2015

Penalty

Initial $0 · Current $0

General-duty citation text

29 CFR 1910.138(a): The employer did not select and require employee(s) to use appropriate hand protection when employees' hands were exposed to hazards such as those from skin absorption of harmful substances; severe cuts or lacerations; severe abrasion; punctures; chemical burns; thermal burns; and harmful temperature extremes:    (a) Lacquer Spray Booth: On or about June 24, 2014 and at times prior, employees were exposed to hazardous liquids such as but not limited to; Isobutyl Acetate (Lacquer Thinner), Petroleum Naphtha (Spray Stain Clear Base), N-Butyl Acetate (Cataluxe Satin), while spraying trim.                                                                                       (b) Spray Area: On or about June 24, 2014 and at times prior, employees were exposed to hazardous liquids such as but not limited to; Isobutyl Acetate (Lacquer Thinner), while using the DV system sprayer.

Issued

Dec 3, 2014

Abate by

Jan 15, 2015

Penalty

Initial $1,600 · Current $900 Reduced

General-duty citation text

29 CFR 1910.134(c)(2)(ii): The employer did not establish and implement those elements of a written program necessary to ensure that any employee using a respirator voluntarily was medically able to use that respirator, and that the respirator was cleaned, stored, and maintained so that its use does not present a health hazard to the user:    (a) Lacquer Spray Booth: On or about June 24, 2014 and at times prior, employees exposed to undue stress on vascular and pulmonary systems while wearing a 3M half face piece reusable respirator M-7502.                (b) Paint Spray Booth: On or about June 24, 2014 and at times prior, employees exposed to undue stress on vascular and pulmonary systems while wearing a 3M half face piece reusable respirator M-7502.      (c) Spray area: On or about June 24, 2014 and at times prior, employees exposed to undue stress on vascular and pulmonary systems while wearing a 3M half face piece reusable respirator M-7502.

Issued

Dec 3, 2014

Abate by

Jan 15, 2015

Penalty

Initial $2,000 · Current $1,200 Reduced

General-duty citation text

29 CFR 1910.147(c)(1): The employer did not establish a program consisting of an energy control procedure, employee training and periodic inspections to ensure that before any employee performed any servicing or maintenance on a machine or equipment where the unexpected energizing, startup or release of stored energy could occur and cause injury, the machine or equipment shall be isolated from the energy source and rendered inoperative:    (a) Door department: On or about June 24, 2014, and at times prior, employees were exposed to amputation and caught in hazards while cleaning and performing maintenance on the Ruvo door lite machine.                                                           (b) Door department: On or about June 24, 2014, and at times prior, employees were exposed to amputation and caught in hazards while cleaning and performing maintenance on the KVAL door router.