Safety Incidents OSHA Severe Injury Reports · 2015–2025
5,189,992Inspections Most recent open 2026-07-18 Last loaded 2026-07-22

OSHA Inspection: ALL STAR METALS, LLC

Planned inspection · Health discipline

On , OSHA opened a planned health inspection of ALL STAR METALS, LLC in 101 BOX CAR RD PORT OF BROWNSVILLE, BROWNSVILLE, TX 78521 (NAICS 336611). OSHA activity number 340202167.

What this inspection record means

OSHA opens inspections for many reasons — routine scheduling under a national or local emphasis program, an employee complaint or referral, or a follow-up after a reported injury. Opening or conducting an inspection is not itself an allegation or a finding that this employer broke any rule; any findings appear as the citations listed below, and citations can be contested, reduced, or withdrawn.

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Site address
101 BOX CAR RD PORT OF BROWNSVILLE
City
BROWNSVILLE
State
TX
ZIP
78521
Mailing
101 BOX CAR RD PORT OF BROWNSVILLE, BROWNSVILLE, TX 78521
Inspection type
Planned (H)
Scope
Complete (A)
Discipline
Health
Advance notice
No
Union status
B
Opened
Closing conference
Case closed
Last modified
Data loaded
NAICS code
336611
Employees
320
Ownership type
A

8 citations on file for this inspection.

1910.1025 I03 I

Deleted Serious Gravity 10 1 instance 20 exposed
Issued
Jun 2, 2015
Abate by
Jun 26, 2015
Penalty
Initial $7,000 · Current $0 Reduced

Hazardous substances 1591

29 CFR 1910.1025(i)(3)(i): The employer did not assure that employees who work in areas where their airborne exposure to lead is above the PEL, without regard to the use of respirators, shower at the end of the work shift.   At this establishment, the yard and ship cutters were not taking a shower at the end of the work shift. Some of the employees were taking a shower only twice a week. The employer did not enforce his own Lead Program and did not assure that employees who were exposed to lead above the PEL take a shower at the end of their work shift.  Monitoring was conducted to ascertain Lead exposure. The employees were exposed to Inorganic Lead as follows:  a) an employee was exposed to airborne levels of Inorganic Lead at 0.1545 mg/cubic meter (8-hr time-weighted average) while cutting/torching the metal. This level is 3.09 times the OSHA Permissible Exposure Limit (PEL) of 0.050 mg/cubic meter. Sampling was performed on January 22, 2015 for a period of 389 minutes. Zero exposure is assumed for the remaining 91 minutes.    b) an employee was exposed to airborne levels of Inorganic Lead at 0.1236 mg/cubic meter (8-hr time-weighted average) while cutting/torching the metal. This level is 2.473 times the OSHA Permissible Exposure Limit (PEL) of 0.050 mg/cubic meter. Sampling was performed on January 22, 2015 for a period of 331 minutes. Zero exposure is assumed for the remaining 149 minutes.
Recent events (2)
  • — I (S) $0
  • — Z (S) $7000

1910.1027 J03 I

Deleted Serious Gravity 10 1 instance 20 exposed
Issued
Jun 2, 2015
Abate by
Jun 26, 2015
Penalty
Initial $0 · Current $0

Hazardous substances C141

29 CFR 1910.1027(j)(3)(i): The employer did not ensure that employees exposed to cadmium above the permissible exposure limit (PEL) showered during the end of the work shift:  At this establishment, the yard and ship cutters were not taking a shower at the end of the work shift. Some of the employees were taking a shower only twice a week. The employer does not have a Cadmium Program and did not assure that employees who were exposed to cadmium above the PEL took a shower at the end of their work shift.  Monitoring was conducted to ascertain Cadmium exposure. The employees were exposed to Cadmium as follows:  a) an employee was exposed to airborne levels of Cadmium at 0.0057 mg/cubic meter (8-hr time-weighted average) while cutting/torching the metal. This level is 1.1452 times the OSHA Permissible Exposure Limit (PEL) of 0.005 mg/cubic meter. Sampling was performed on January 22, 2015 for a period of 374 minutes. Zero exposure is assumed for the remaining 106 minutes.    b) an employee was exposed to airborne levels of Cadmium at 0.0084 mg/cubic meter (8-hr time-weighted average) while cutting/torching the metal. This level is 1.68025 times the OSHA Permissible Exposure Limit (PEL) of 0.005 mg/cubic meter. Sampling was performed on January 22, 2015 for a period of 331 minutes. Zero exposure is assumed for the remaining 149 minutes.
Recent events (2)
  • — I (S) $0
  • — Z (S) $0

1910.1025 I03 III

Deleted Serious Gravity 10 1 instance 20 exposed
Issued
Jun 2, 2015
Abate by
Jun 26, 2015
Penalty
Initial $7,000 · Current $0 Reduced

Hazardous substances 1591

29 CFR 1910.1025(i)(3)(iii): The employer did not ensure that employees who were required to shower per 29 CFR 1910.1025(i)(3)i) did not leave the workplace wearing any clothing or equipment worn during the work shift:  At this establishment, some of the yard and ship cutters were taking home their work shoes at the end of the work shift. The employer did not enforce his own Lead Program and did not assure that employees who were required to shower per 29 CFR 1910.1025(i)(3)i) did not leave the workplace wearing any clothing or equipment worn during the work shift.  Monitoring was conducted to ascertain Lead exposure. The employees were exposed to Inorganic Lead as follows:  a) an employee was exposed to airborne levels of Inorganic Lead at 0.1545 mg/cubic meter (8-hr time-weighted average) while cutting/torching the metal. This level is 3.09 times the OSHA Permissible Exposure Limit (PEL) of 0.050 mg/cubic meter. Sampling was performed on January 22, 2015 for a period of 389 minutes. Zero exposure is assumed for the remaining 91 minutes.    b) an employee was exposed to airborne levels of Inorganic Lead at 0.1236 mg/cubic meter (8-hr time-weighted average) while cutting/torching the metal. This level is 2.473 times the OSHA Permissible Exposure Limit (PEL) of 0.050 mg/cubic meter. Sampling was performed on January 22, 2015 for a period of 331 minutes. Zero exposure is assumed for the remaining 149 minutes.
Recent events (2)
  • — I (S) $0
  • — Z (S) $7000

1910.1027 I02 II

Deleted Serious Gravity 10 1 instance 20 exposed
Issued
Jun 2, 2015
Abate by
Jun 26, 2015
Penalty
Initial $0 · Current $0

Hazardous substances C141

29 CFR 1910.1027(i)(2)(ii): The employer did not ensure that no employees took cadmium-contaminated protective clothing or equipment from the workplace:   At this establishment, some of the yard and ship cutters were taking home their work shoes at the end of the work shift. The employer did not assure that no employees have been taken cadmium-contaminated protective clothing or equipment from the workplace at the end of their work shift.  Monitoring was conducted to ascertain Cadmium exposure. The employees were exposed to Cadmium as follows:  a) an employee was exposed to airborne levels of Cadmium at 0.0057 mg/cubic meter (8-hr time-weighted average) while cutting/torching the metal. This level is 1.1452 times the OSHA Permissible Exposure Limit (PEL) of 0.005 mg/cubic meter. Sampling was performed on January 22, 2015 for a period of 374 minutes. Zero exposure is assumed for the remaining 106 minutes.    b) an employee was exposed to airborne levels of Cadmium at 0.0084 mg/cubic meter (8-hr time-weighted average) while cutting/torching the metal. This level is 1.68025 times the OSHA Permissible Exposure Limit (PEL) of 0.005 mg/cubic meter. Sampling was performed on January 22, 2015 for a period of 331 minutes. Zero exposure is assumed for the remaining 149 minutes.
Recent events (2)
  • — I (S) $0
  • — Z (S) $0

1910.1025 G02 IV

Deleted Serious Gravity 10 1 instance 30 exposed
Issued
Jun 2, 2015
Abate by
Jun 19, 2015
Penalty
Initial $7,000 · Current $0 Reduced

Hazardous substances 1591

29 CFR 1910.1025(g)(2)(iv): Protective clothing against lead was not removed at the completion of the work shift in change rooms provided for that purpose as prescribed in 29 CFR 1910.1025(i)(2):   At this establishment, the yard and ship cutters did not remove their workplace clothing or equipment (safety hard hats) at the end of the work shift in change rooms provided for that purposes. The employees were leaving their safety hard hats on the wood shelves in the hallway entrance of the employee's break building overnight. Some of their workplace equipment was not stored in bags to prevent other employees which were not exposed to lead. The workplace equipment was not stored properly. The employer did not enforce his own Lead Program and did not assure that employees who were exposed to lead above the PEL removed and kept their workplace clothing or equipment (safety hard hats) in the change room only, at the end of the work shift.  Monitoring was conducted to ascertain Lead exposure. The employees were exposed to Inorganic Lead as follows:  a) an employee was exposed to airborne levels of Inorganic Lead at 0.1545 mg/cubic meter (8-hr time-weighted average) while cutting/torching the metal. This level is 3.09 times the OSHA Permissible Exposure Limit (PEL) of 0.050 mg/cubic meter. Sampling was performed on January 22, 2015 for a period of 389 minutes. Zero exposure is assumed for the remaining 91 minutes.    b) an employee was exposed to airborne levels of Inorganic Lead at 0.1236 mg/cubic meter (8-hr time-weighted average) while cutting/torching the metal. This level is 2.473 times the OSHA Permissible Exposure Limit (PEL) of 0.050 mg/cubic meter. Sampling was performed on January 22, 2015 for a period of 331 minutes. Zero exposure is assumed for the remaining 149 minutes.  On April 14, 2015 the wipes samples were taken from two employees' hard hats. The employees were exposed to levels of Inorganic Lead at 3.6115 micrograms, and respectively 11.7950 micrograms.
Recent events (2)
  • — I (S) $0
  • — Z (S) $7000

1910.1027 I02 I

Deleted Serious Gravity 10 1 instance 30 exposed
Issued
Jun 2, 2015
Abate by
Jun 19, 2015
Penalty
Initial $0 · Current $0

Hazardous substances C141

29 CFR 1910.1027(i)(2)(i): The employer did not ensure that employees removed all protective work clothing and equipment contaminated with cadmium in change rooms provided in accordance with 29 CFR 1910.1027(j)(1):   At this establishment, the yard and ship cutters did not remove their workplace clothing or equipment (safety hard hats) at the end of the work shift in change rooms provided for that purposes. The employees were leaving their safety hard hats and respirators on the wood shelves in the hallway entrance of the employee's break building overnight. Some of their workplace equipment was not stored in bags to prevent other employees who were not exposed to cadmium. The workplace equipment was not stored properly. The employer does not have a Cadmium Program and did not assure that employees who were exposed to cadmium above the PEL removed and kept their workplace clothing or equipment (safety hard hat) in the change room only, at the end of the work shift.  Monitoring was conducted to ascertain Cadmium exposure. The employees were exposed to Cadmium as follows:  a) an employee was exposed to airborne levels of Cadmium at 0.0057 mg/cubic meter (8-hr time-weighted average) while cutting/torching the metal. This level is 1.1452 times the OSHA Permissible Exposure Limit (PEL) of 0.005 mg/cubic meter. Sampling was performed on January 22, 2015 for a period of 374 minutes. Zero exposure is assumed for the remaining 106 minutes.    b) an employee was exposed to airborne levels of Cadmium at 0.0084 mg/cubic meter (8-hr time-weighted average) while cutting/torching the metal. This level is 1.68025 times the OSHA Permissible Exposure Limit (PEL) of 0.005 mg/cubic meter. Sampling was performed on January 22, 2015 for a period of 331 minutes. Zero exposure is assumed for the remaining 149 minutes.  On April 14, 2015 the wipes samples were taken from two employees' hard hats located on the wood shelves in the hallway entrance of the employees break building and were tested positive for the presence of Cadmium. The employees were exposed to levels of Cadmium at 0.2920 micrograms, and respectively 0.7260 micrograms.
Recent events (2)
  • — I (S) $0
  • — Z (S) $0

1910.1027 F02 I

Other-than-serious 1 instance 30 exposed
Issued
Jun 2, 2015
Abate by
Jun 26, 2015
Penalty
Initial $7,000 · Current $1,000 Reduced

Hazardous substances C141

29 CFR 1910.1027(f)(2)(i): When the permissible exposure limit (PEL) was exceeded, the employer did not establish and implement a written compliance program to reduce employee exposure to cadmium to or below the PEL by means of engineering and work practice controls:    At this establishment, the yard and ship cutters were exposed to airborne levels of Cadmium above the OSHA PEL (0.005 mg/cubic meter or 5 ug/cubic meter).    The employer does not have a OSHA Cadmium written compliance program and did not assure that employees who were exposed to cadmium above the PEL, would not develop severe health illnesses.    Monitoring was conducted to ascertain Cadmium exposure. The employees were exposed to Cadmium as follows:    a) an employee was exposed to airborne levels of Cadmium at 0.0057 mg/cubic meter (8-hr time-weighted average) while cutting/torching the metal. This level is 1.1452 times the OSHA Permissible Exposure Limit (PEL) of 0.005 mg/cubic meter. Sampling was performed on January 22, 2015 for a period of 374 minutes. Zero exposure is assumed for the remaining 106 minutes.      b) an employee was exposed to airborne levels of Cadmium at 0.0084 mg/cubic meter (8-hr time-weighted average) while cutting/torching the metal. This level is 1.68025 times the OSHA Permissible Exposure Limit (PEL) of 0.005 mg/cubic meter. Sampling was performed on January 22, 2015 for a period of 331 minutes. Zero exposure is assumed for the remaining 149 minutes.    On April 14, 2015 the wipes samples were taken from two employees' hard hats located on the wood shelves in the hallway entrance of the employees break building and were tested positive for the presence of Cadmium. The employees were exposed to levels of Cadmium at 0.2920 micrograms, and respectively 0.7260 micrograms.
Recent events (2)
  • — I (O) $1000
  • — Z (S) $7000

1910.1027 I02 IV

Deleted Serious Gravity 10 1 instance 30 exposed
Issued
Jun 2, 2015
Abate by
Jun 26, 2015
Penalty
Initial $7,000 · Current $0 Reduced

Hazardous substances C141

29 CFR 1910.1027(i)(2)(iv): The employer did not ensure that bags or containers of contaminated protective clothing and equipment that were to be taken out of change rooms or the workplace for laundering, cleaning, maintenance or disposal had labels in accordance with 29 CFR 1910.1027(m):   At this establishment, the yard and ship cutters were exposed to airborne levels of Cadmium above the OSHA PEL (0.005 mg/cubic meter or 5 ug/cubic meter).  The employer did not assure that employees who were exposed to cadmium above the PEL,  disposed their contaminated protective clothing and equipment in special containers or bags with a Cadmium warning sign and labels in accordance with 29 CFR 1910.1027(m).   Monitoring was conducted to ascertain Cadmium exposure. The employees were exposed to Cadmium as follows:  a) an employee was exposed to airborne levels of Cadmium at 0.0057 mg/cubic meter (8-hr time-weighted average) while cutting/torching the metal. This level is 1.1452 times the OSHA Permissible Exposure Limit (PEL) of 0.005 mg/cubic meter. Sampling was performed on January 22, 2015 for a period of 374 minutes. Zero exposure is assumed for the remaining 106 minutes.    b) an employee was exposed to airborne levels of Cadmium at 0.0084 mg/cubic meter (8-hr time-weighted average) while cutting/torching the metal. This level is 1.68025 times the OSHA Permissible Exposure Limit (PEL) of 0.005 mg/cubic meter. Sampling was performed on January 22, 2015 for a period of 331 minutes. Zero exposure is assumed for the remaining 149 minutes.  On April 14, 2015 the wipes samples were taken from two employees' hard hats located on the wood shelves in the hallway entrance of the employees break building and were tested positive for the presence of Cadmium. The employees were exposed to levels of Cadmium at 0.2920 micrograms, and respectively 0.7260 micrograms.
Recent events (2)
  • — I (S) $0
  • — Z (S) $7000

View ALL Star Metals, LLC's full OSHA safety record →

This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). The original IMIS detail view is available at OSHA's Establishment Search for activity number 340202167.

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