ALLEN, TX —
OSHA Inspection: GC PACKAGING LLC
Referral inspection · Safety discipline
At a glance
On , OSHA opened a referral safety inspection of GC PACKAGING LLC in 204 EAST BETHANY DRIVE, ALLEN, TX 75002 (NAICS 322221). OSHA activity number 341921104.
OSHA opens inspections for many reasons — routine scheduling under a national or local emphasis program, an employee complaint or referral, or a follow-up after a reported injury. Opening or conducting an inspection is not itself an allegation or a finding that this employer broke any rule; any findings appear as the citations listed below, and citations can be contested, reduced, or withdrawn.
Where did this inspection happen?
- Establishment
- GC PACKAGING LLC
- Site address
- 204 EAST BETHANY DRIVE
- City
- ALLEN
- State
- TX
- ZIP
- 75002
- Mailing
- 204 EAST BETHANY DRIVE, ALLEN, TX 75002
What kind of inspection was it?
- Inspection type
- Referral (C)
- Scope
- Partial (B)
- Discipline
- Safety
- Advance notice
- No
- Union status
- B
When did the case open and close?
- Opened
- Closing conference
- Case closed
- Last modified
- Data loaded
Establishment context
- NAICS code
- 322221
- Employees
- 100
- Ownership type
- A
Citations
12 citations on file for this inspection.
1910.147 C04 I
- Issued
- Mar 14, 2017
- Abate by
- Apr 7, 2017
- Penalty
- Initial $8,873 · Current $8,873
General-duty citation text
29 CFR 1910.147(c)(4)(i): Procedures were not developed, documented and utilized for the control of potentially hazardous energy when employees were engaged in activities covered by this section: (a) On or about November 14, 2016 the employer did not ensure that foil press operators utilize written energy control procedures while routinely cleaning the foil press machines, exposing foil press operators to hazards associated with the unexpected release of hazardous energy; (b) On or about February 15, 2017 and at times prior thereto, the employer did not ensure that maintenance employees utilize written energy control procedures while repairing foil press machines, exposing mechanics to hazards associated with the unexpected release of hazardous energy.
Recent events (3)
- — F (S) $8873
- — C (S) $8873
- — Z (S) $8873
1910.147 C04 II D
- Issued
- Mar 14, 2017
- Abate by
- Apr 7, 2017
- Penalty
- Initial $0 · Current $0
General-duty citation text
29 CFR 1910.147(c)(4)(ii)(D): The energy control procedures did not clearly and specifically outline the requirements for testing a machine or equipment to determine and verify the effectiveness of lockout devices, tagout devices, and other energy control measures: (a) On or about November 14, 2016 written energy control procedures did not outline the requirements for testing the foil press machines to determine and verify the effectiveness of lockout/tagout devices, exposing foil press operators and mechanics to hazards associated with the unexpected release of energy.
Recent events (3)
- — F (S) $0
- — C (S) $0
- — Z (S) $0
1910.147 C06 I
- Issued
- Mar 14, 2017
- Abate by
- Apr 7, 2017
- Penalty
- Initial $0 · Current $0
General-duty citation text
29 CFR 1910.147(c)(6)(i): The employer did not conduct an annual or more frequent inspection of the energy control procedure to ensure that the procedure and requirements of this standard were followed: (a) On or about February 22, 2017 and at times prior thereto the employer did not conduct an annual or more frequent inspection of the energy control procedures for the foil press machines, exposing foil press operators and mechanics to hazards associated with the unexpected release of hazardous energy.
Recent events (3)
- — F (S) $0
- — C (S) $0
- — Z (S) $0
1910.147 D01
- Issued
- Mar 14, 2017
- Abate by
- Apr 7, 2017
- Penalty
- Initial $0 · Current $0
General-duty citation text
29 CFR 1910.147(d)(1): The authorized employee did not have knowledge of the type and magnitude of the energy, the hazards of the energy to be controlled, and the method or means to control the energy before the authorized employee turned off the machine or equipment: (a) On or about November 14, 2016 foil press operators cleaning the foil press machines did not have knowledge of the various types of energy utilized by the machines, including hydraulic and pneumatic, exposing foil press operators to hazards associated with the unexpected release of hazardous energy.
Recent events (3)
- — F (S) $0
- — C (S) $0
- — Z (S) $0
1910.147 D02
- Issued
- Mar 14, 2017
- Abate by
- Apr 7, 2017
- Penalty
- Initial $0 · Current $0
General-duty citation text
29 CFR 1910.147(d)(2): The machine or equipment was not turned off or shut down using the procedures established for the machine or equipment: (a) On or about November 14, 2016 the employer did not ensure that while being cleaned the foil press machines were turned off in accordance with the establish written procedures, exposing foil press operators to hazards associated with the unexpected release of hazardous energy; (b) On or about February 15, 2017 and at times prior thereto, the employer did not ensure that while being repaired/maintained the foil press machines were turned off in accordance with the establish written procedures, exposing mechanics to hazards associated with the unexpected release of hazardous energy.
Recent events (3)
- — F (S) $0
- — C (S) $0
- — Z (S) $0
1910.147 C05 I
- Issued
- Mar 14, 2017
- Abate by
- Apr 7, 2017
- Penalty
- Initial $8,873 · Current $0 Reduced
General-duty citation text
29 CFR 1910.147(c)(5)(i): Locks, tags, chains, wedges, key blocks, adapter pins, self-locking fasteners, or other hardware were not provided by the employer for isolating, securing or blocking of machines or equipment from energy sources: (a) On or about November 14, 2016 the employer did not provide locks to foil press operators while they cleaned the foil press machines, exposing foil press operators to hazards associated with the unexpected releases of hazardous energy.
Recent events (3)
- — F (S) $0
- — C (S) $8873
- — Z (S) $8873
1910.147 D04 I
- Issued
- Mar 14, 2017
- Abate by
- Apr 7, 2017
- Penalty
- Initial $0 · Current $0
General-duty citation text
29 CFR 1910.147(d)(4)(i): Lockout or tagout devices were not affixed to each energy isolating device by authorized employees: (a) On or about November 14, 2016 the employer did not ensure that lockout devices were affixed to all sources of hazardous energy while foil press machines were being cleaned and maintained, including but not limited to hydraulic, pneumatic and electrical sources exposing foil press operators and mechanics to hazards associated with the unexpected release of energy.
Recent events (3)
- — F (S) $0
- — C (S) $0
- — Z (S) $0
1910.147 D05 I
- Issued
- Mar 14, 2017
- Abate by
- Apr 7, 2017
- Penalty
- Initial $0 · Current $0
General-duty citation text
29 CFR 1910.147(d)(5)(i): Following the application of lockout or tagout devices to energy isolating devices, all potentially hazardous stored or residual energy were not relieved, disconnected, restrained, and otherwise rendered safe: (a) On or about November 14, 2016, the employer did not assure that all potentially hazardous stored or residual energy sources such as pneumatic and electric on foil press machines are relieved, disconnected, restrained, and otherwise rendered safe, exposing foil press operators and mechanics to hazards associated with the unexpected release of energy; (b) On or about February 15, 2017, the employer did not assure that all potentially hazardous stored or residual energy sources such as gravity on Franklin foil number machines (numerators) are relieved, disconnected, restrained, and otherwise rendered safe, exposing mechanics to hazards associated with the unexpected release of energy.
Recent events (3)
- — F (S) $0
- — C (S) $0
- — Z (S) $0
1910.147 C07 I A
- Issued
- Mar 14, 2017
- Abate by
- Apr 7, 2017
- Penalty
- Initial $8,873 · Current $8,873
General-duty citation text
29 CFR 1910.147(c)(7)(i)(A): Each authorized employee did not receive training in the recognition of applicable hazardous energy sources, the type and magnitude of the energy available in the workplace, and the methods and means necessary for energy isolation and control: (a) On or about February 15, 2017 the employer did not ensure that each authorized employee cleaning or maintaining the foil press machines had received specific training on how to isolate and control each source of hazardous energy, including but not limited to hydraulic, pneumatic and electrical energy sources, exposing mechanics to hazards associated with the unexpected release of hazardous energy.
Recent events (3)
- — F (S) $8873
- — C (S) $8873
- — Z (S) $8873
1910.147 E03
- Issued
- Mar 14, 2017
- Abate by
- Apr 7, 2017
- Penalty
- Initial $8,873 · Current $8,873
General-duty citation text
29 CFR 1910.147(e)(3): Each lockout or tagout device was not removed from each energy isolating device by the employee who had applied the device: (a) On or about February 15, 2017 and at times prior thereto, the maintenance supervisor removed lockout devices placed on machines by maintenance employees, exposing employees to hazards associated with the unexpected release of hazardous energy.
Recent events (3)
- — F (S) $8873
- — C (S) $8873
- — Z (S) $8873
1910.147 F04
- Issued
- Mar 14, 2017
- Abate by
- Apr 7, 2017
- Penalty
- Initial $0 · Current $0
General-duty citation text
29 CFR 1910.147(f)(4): Specific procedures were not utilized during shift or personnel changes to ensure the continuity of lockout or tagout protection, including provision for the orderly transfer of lockout or tagout device protection between off-going and oncoming employees, to minimize exposure to hazards from the unexpected energization or start-up of the machine or equipment, or the release of stored energy: (a) On or about February 15, 2017 and at times prior thereto, the employer did not develop or utilize specific procedures for the orderly transferring of lockout devices during shift/personnel change, exposing employees to hazards associated with the unexpected release of hazardous energy.
Recent events (3)
- — F (S) $0
- — C (S) $0
- — Z (S) $0
1910.147 F03 II D
- Issued
- Mar 14, 2017
- Abate by
- Apr 7, 2017
- Penalty
- Initial $8,873 · Current $0 Reduced
General-duty citation text
29 CFR 1910.147(f)(3)(ii)(D): Each authorized employee did not affix a personal lockout or tagout device to the group lockout device, group lockbox, or comparable mechanism when he or she began work, and did not remove those devices when he or she stopped working on the machine or equipment being serviced or maintained: (a) On or about February 14, 2017 and at times prior thereto, at least three maintenance employees repaired a foil press machine without each applying a separate lockout device, exposing employees to hazards associated with the unexpected release of hazardous energy; (b) On or about February 21, 2017 at least one maintenance employee and the maintenance supervisors repaired a Thompson clam shell without each applying a separate lockout device, exposing employees to hazards associated with the unexpected release of hazardous energy.
Recent events (3)
- — F (S) $0
- — C (S) $8873
- — Z (S) $8873
More inspections at GC Packaging LLC
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Source
This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). The original IMIS detail view is available at OSHA's Establishment Search for activity number 341921104.
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