Safety Incidents OSHA Severe Injury Reports · 2015–2025
5,189,992Inspections Most recent open 2026-07-18 Last loaded 2026-07-22

OSHA Inspection: XCEL ENERGY

Complaint inspection · Safety discipline

On , OSHA opened a complaint safety inspection of XCEL ENERGY in 6211 WELD COUNTY ROAD 51, KEENESBURG, CO 80643 (NAICS 221112). OSHA activity number 342256997.

What this inspection record means

OSHA opens inspections for many reasons — routine scheduling under a national or local emphasis program, an employee complaint or referral, or a follow-up after a reported injury. Opening or conducting an inspection is not itself an allegation or a finding that this employer broke any rule; any findings appear as the citations listed below, and citations can be contested, reduced, or withdrawn.

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Establishment
XCEL ENERGY
Site address
6211 WELD COUNTY ROAD 51
City
KEENESBURG
State
CO
ZIP
80643
Mailing
6211 WELD COUNTY ROAD 51, KEENESBURG, CO 80643
Inspection type
Complaint (B)
Scope
Partial (B)
Discipline
Safety
Advance notice
No
Union status
A
Opened
Closing conference
Case closed
Last modified
Data loaded
NAICS code
221112
Employees
30
Ownership type
A

3 citations on file for this inspection.

1910.119 E01

Other-than-serious 1 instance 1 exposed
Issued
Sep 26, 2017
Abate by
Nov 15, 2017
Penalty
Initial $7,696 · Current $7,696
29 CFR 1910.119(e)(1): The process hazard analysis was not appropriate to the complexity of the process and did not identify, evaluate, and control the hazards involved in the process:     (a)  Xcel Energy, at 6211 Weld County Rod 51, Keenesburg, CO 80643:  On or before April 6, 2017, the Rocky Mountain Energy Center (RMEC)'s process hazard analysis (PHA) for the use of anhydrous ammonia (NH3) was not appropriate to the process, and did not identify, evaluate, and control the hazards in the process.  The employer's PHA did not include an evaluation of NH3 travelling under pressure from the Chromalox Industrial U tube screw plug immersion heaters through the heater conduit to the service panel.  When an employee opened the service panel, he was exposed to NH3.  This condition could result in exposure to respiratory hazards from the NH3.
Recent events (2)
  • — I (O) $7696
  • — Z (S) $7696

1910.119 F01 I B

Other-than-serious 1 instance 1 exposed
Issued
Sep 26, 2017
Abate by
Nov 15, 2017
Penalty
Initial $0 · Current $0
29 CFR 1910.119(f)(1)(i)(B): The employer did not develop and implement written operating procedures that provide clear instructions for safely conducting activities involved in each covered process consistent with the process safety information and did not address normal operations:    (a)  Xcel Energy, at 6211 Weld County Road 51, Keenesburg, CO 80643:  On and before April 6, 2017, the employer did not develop and implement written operating procedures that provided clear instructions for safely operating the Chromalox Industrial U tube screw plug immersion heaters.  The employer installed 4 Chromalox Industrial U tube screw plug immersion heaters for each of two anhydrous ammonia (NH3) tanks.  The written operating procedures did not address the connections and the control systems needed to ensure that adequate levels of NH3 were maintained in the heaters to safely operate the heaters in normal operations.  The NH3 travelled under pressure from the heaters through the heater conduit to the service panel.  When an employee opened the service panel, he was exposed to NH3.  This condition could result in exposure to respiratory hazards from the NH3.
Recent events (2)
  • — I (O) $0
  • — Z (S) $0

1910.307 C02

Deleted Serious Gravity 5 1 instance 1 exposed
Issued
Sep 26, 2017
Abate by
Oct 23, 2017
Penalty
Initial $0 · Current $0
29 CFR 1910.307(c)(2):  Equipment, wiring methods, and installations of equipment in hazardous (classified) locations were not safe for the hazardous (classified location), nor approved for the hazardous (classified) location or the ignitable or combustible properties of the specific gas, vapor, dust or fiber that was present:  (a)  Xcel Energy, at 6211 Weld County Road 51, Keenesburg, CO 8043:  On and before April 6, 2017, the employer did not ensure that the equipment, wiring methods, and installations of equipment in hazardous (classified) locations were safe for the ignitable or combustible properties of the anhydrous ammonia (NH3) that was present.  The employer did not ensure that the installation of the Chromalox Industrial U tube screw plug immersion heaters included protection from the accumulation of NH3 vapors travelling from the heaters through the heater conduit to the heater service panel.  The employer connected the heaters to the service panel with 3/4 inch metal conduit.  The employer installed an atmospheric seal in the conduit that was not rated for conditions under pressure.  The seal failed, and NH3 vapors travelled from the heaters through the conduit to the service panel.  When an employee opened the service panel, he was exposed to NH3.  This condition could result in exposure to respiratory hazards from the NH3.
Recent events (2)
  • — I (S) $0
  • — Z (S) $0

View Xcel Energy's full OSHA safety record →

This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). The original IMIS detail view is available at OSHA's Establishment Search for activity number 342256997.

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