Safety Incidents OSHA Severe Injury Reports · 2015–2025
4,113,118Inspections Most recent open 2026-07-13 Last loaded 2026-07-17

OSHA Inspection: DCP MIDSTREAM - SONORA GAS PLANT

Planned inspection · Health discipline

On , OSHA opened a planned health inspection of DCP MIDSTREAM - SONORA GAS PLANT in 7764 RANCH ROAD 1691, SONORA, TX 76950 (NAICS 211112). OSHA activity number 342976560.

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Site address
7764 RANCH ROAD 1691
City
SONORA
State
TX
ZIP
76950
Mailing
594 SOUTH STATE HIGHWAY 163, OZONA, TX 76943
Inspection type
Planned (H)
Scope
Partial (B)
Discipline
Health
Advance notice
No
Union status
B
Opened
Closing conference
Case closed
Last modified
Data loaded
NAICS code
211112
Employees
9
Ownership type
A

5 citations on file for this inspection.

1910.22 A01

Other-than-serious 1 instance 4 exposed
Issued
Abate by
Penalty
Initial $12193.00 · Current $4000.00 Reduced
29 CFR 1910.22(a)(1): The employer failed to provide a clean and sanitary condition for all places of employment, passageways, storerooms, service rooms, and walking-working surfaces:    Compressor Room: On or about February 27, 2018, employees were exposed to slip and fall hazards, as there was oil residue on the walking surface abutting the engine #3 compressor pad after a recent overhaul.
Recent events (2)
  • — I (O) $4000
  • — Z (S) $12193

1910.119 H02 V

Deleted Serious Gravity 1 1 instance 4 exposed
Issued
Abate by
Penalty
Initial $6097.00 · Current $0.00 Reduced
29 CFR 1910.119(h)(2)(v): The employer did not periodically evaluate the performance of contract employers to ensure they are fulfilling their obligations as specified in 29 CFR 1910.119(h)(3):  On or about February 27, 2018, at the DCP Midstream  facility located in China Grove, Texas, the employer does not periodically evaluate the performance of contract employers to ensure they are fulfilling their obligations as specified in 29 CFR 1910.119(h)(3) for Permian Valve Repair, Inc out of Odessa, TX.
Recent events (2)
  • — I (S) $0
  • — Z (S) $6097

1910.119 F01

Deleted Serious Gravity 5 15 instances 4 exposed
Issued
Abate by
Penalty
Initial $10163.00 · Current $0.00 Reduced
29 CFR 1910.119(f)(1)  The employer did not develop and implement written operating procedures that provided clear instructions for safely conducting activities in each covered process:  On or about February 27, 2018 at DCP Midstream Sonora Gas Plant the employer did not develop or implement operating procedures for the administrative control for the use of chains, locks, or car-seals to ensure the intervening block to/from relief devices were open during operation that include but are not limited to the following instances:    a)    Block valve to PSV-32 (Deethanizer) (P&ID FS-203 Rev. 8) b)    Block valve to PSV-211 (Depropanizer) (P&ID FS-204 Rev. 11) c)    Block valve to PSV-47 (Butane Storage Tank) (P&ID FS-206 Rev. 15) d)    Block valve to PSV-49 (Propane Storage Tank) (P&ID FS-206 Rev. 15) e)    Block valve to PSV-213A (Gasoline Storage Tank) (P&ID FS-206 Rev. 15) f)     Slug Catcher V-140A (P&ID FS-009 Rev. 7) g)    Secondary Inlet Separator, V-151 (P&ID FS-010 Rev.23) h)    Inlet Filter F-153 (P&ID FS-010 Rev. 23) i)     500M Reboiler (P&ID FS-012C Rev. 3) j)     Regen Gas Heater H-108 (P&ID FS-102A Rev. 1) k)    Demethanizer T-115 (P&ID FS-103 Rev. 4) l)     Fuel Gas Scrubber V-119 (P&ID FS-109 Rev. 15) m)   Butane Storage Tank T-6 (P&ID FS-206 Rev. 15) n)    Propane Storage Tank T-5 (P&ID FS-206 Rev. 15) o)   Gasoline Storage Tank T-1 ((P&ID FS-207 Rev. 8)
Recent events (2)
  • — I (S) $0
  • — Z (S) $10163

1910.119 J02

Deleted Serious Gravity 10 3 instances 4 exposed
Issued
Abate by
Penalty
Initial $12934.00 · Current $0.00 Reduced
29 CFR 1910.119(j)(2): The employer did not implement written procedures to maintain the on-going integrity of process equipment:    On or about February 27, 2018, where the employer's did not  implement written procedures to maintain the on-going mechanical integrity of process equipment at the DCP Midstream Sonora Gas Plant for process equipment including, but not limited to the following:   a)  Level switch high shutdown 151 (P&ID FS-010 Rev.23) b)  Level switch high shutdown 153 (P&ID FS-010 Rev.23 c)  LSLL 140 Level Switch Low Shutdown
Recent events (2)
  • — I (S) $0
  • — Z (S) $12934

1910.119 J04 I

Other-than-serious 3 instances 5 exposed
Issued
Abate by
Penalty
Initial $0.00 · Current $3000.00
29 CFR 1910.119(j)(4)(i): The employer did not perform inspection and tests on process equipment:    On or about February 27, 2018, and at times prior thereto, the employer did not perform inspection and tests on process equipment to maintain its on-going mechanical integrity, specifically three (3) level control shutdown switches at the DCP Midstream Sonora Gas Plant.
Recent events (2)
  • — I (O) $3000
  • — Z (S) $0

This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). The original IMIS detail view is available at OSHA's Establishment Search for activity number 342976560.