Safety Incidents OSHA Severe Injury Reports · 2015–2025
5,189,992Inspections Most recent open 2026-07-18 Last loaded 2026-07-22

OSHA Inspection: NGK SPARK PLUGS (U.S.A.), INC.

Complaint inspection · Safety discipline

On , OSHA opened a complaint safety inspection of NGK SPARK PLUGS (U.S.A.), INC. in 850 AEC DRIVE, WOOD DALE, IL 60191 (NAICS 423120). OSHA activity number 344014444.

What this inspection record means

OSHA opens inspections for many reasons — routine scheduling under a national or local emphasis program, an employee complaint or referral, or a follow-up after a reported injury. Opening or conducting an inspection is not itself an allegation or a finding that this employer broke any rule; any findings appear as the citations listed below, and citations can be contested, reduced, or withdrawn.

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Site address
850 AEC DRIVE
City
WOOD DALE
State
IL
ZIP
60191
Mailing
850 AEC DRIVE, WOOD DALE, IL 60191
Inspection type
Complaint (B)
Scope
Partial (B)
Discipline
Safety
Advance notice
No
Union status
B
Opened
Closing conference
Case closed
Last modified
Data loaded
NAICS code
423120
Employees
41
Ownership type
A

4 citations on file for this inspection.

1910.30 A03 IV

Serious Gravity 5 1 instance 20 exposed
Issued
Jul 19, 2019
Abate by
Aug 9, 2019
Penalty
Initial $8,051 · Current $5,635 Reduced
29 CFR 1910.30(a)(3)(iv): The correct use of personal fall protection systems and equipment specified in paragraph (a)(1) of this section, including, but not limited to, proper hook-up, anchoring, and tie-off techniques, and methods of equipment inspection and storage, as specified by the manufacturer.    On or about May 16, 2019, the employer did not ensure that employees who were exposed to fall hazards while operating order picker lift trucks, were trained on the correct use of the fall protection system.  Employees using fall arrest harnesses were not trained to properly don and adjust the harness for proper fit, exposing them to fall hazards when picking products from inventory rack locations at heights up to 14-feet above the adjacent ground level.     Abatement documentation is required for this item in accordance with 29 CFR 1903.19(d).
Recent events (2)
  • — I (S) $5635.1
  • — Z (S) $8051

1910.140 C18

Serious Gravity 5 1 instance 20 exposed
Issued
Jul 19, 2019
Abate by
Aug 9, 2019
Penalty
Initial $0 · Current $0
29 CFR 1910.140(c)(18): Personal fall protection systems must be inspected before initial use during each workshift for mildew, wear, damage, and other deterioration, and defective components must be removed from service.  On or about May 16, 2019, the employer did not ensure that each personal fall protection system was inspected prior to initial use during each workshift. This exposed employees to fall hazards up to 14 feet while operating powered industrial trucks to pick products from inventory racking.  Abatement documentation is required for this item in accordance with 29 CFR 1903.19(d).
Recent events (2)
  • — I (S) $0
  • — Z (S) $0

1910.140 C22

Serious Gravity 5 1 instance 20 exposed
Issued
Jul 19, 2019
Abate by
Aug 9, 2019
Penalty
Initial $8,051 · Current $5,636 Reduced
29 CFR 1910.140(c)(22): Personal fall protection systems must be worn with the attachment point of the body harness located in the center of the employee's back near shoulder level. The attachment point may be located in the pre-sternal position if the free fall distance is limited to 2 feet (0.6 m) or less.    On or about May 16, 2019, the employer did not ensure that each employee exposed to fall hazards were properly donning their personal fall protection systems. The harness D-ring was not fitted properly and was located in the lower back near the waistline. This exposed employees to fall hazards up to 14 feet while operating powered industrial trucks to pick products from inventory racking.    Abatement documentation is required for this item in accordance with 29 CFR 1903.19(d).
Recent events (2)
  • — I (S) $5636
  • — Z (S) $8051

1910.178 M01

Serious Gravity 5 1 instance 20 exposed
Issued
Jul 19, 2019
Abate by
Aug 9, 2019
Penalty
Initial $8,051 · Current $5,636 Reduced
29 CFR 1910.178(m)(1): Trucks shall not be driven up to anyone standing in front of a bench or other fixed object.    On or about May 16, 2019, the employer did not ensure that employees working between fixed racking systems and pallets of product were protected from crushing injuries.  Lift truck operators would drive up to and move pallets of product while employees were working in the space between the pallet being moved and the racking system.    Abatement documentation is required for this item in accordance with 29 CFR 1903.19(d).
Recent events (2)
  • — I (S) $5636
  • — Z (S) $8051

View NGK Spark Plugs (U.S.A.), INC.'s full OSHA safety record →

This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). The original IMIS detail view is available at OSHA's Establishment Search for activity number 344014444.

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