Safety Incidents OSHA Severe Injury Reports · 2015–2025
5,189,992Inspections Most recent open 2026-07-18 Last loaded 2026-07-22

OSHA Inspection: IDEAL INDUSTRIES, INC.

Referral inspection · Safety discipline

On , OSHA opened a referral safety inspection of IDEAL INDUSTRIES, INC. in 1800 S. PRAIRIE DR., SYCAMORE, IL 60178 (NAICS 335931). OSHA activity number 344448279.

What this inspection record means

OSHA opens inspections for many reasons — routine scheduling under a national or local emphasis program, an employee complaint or referral, or a follow-up after a reported injury. Opening or conducting an inspection is not itself an allegation or a finding that this employer broke any rule; any findings appear as the citations listed below, and citations can be contested, reduced, or withdrawn.

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Site address
1800 S. PRAIRIE DR.
City
SYCAMORE
State
IL
ZIP
60178
Mailing
1800 S. PRAIRIE DR., SYCAMORE, IL 60178
Inspection type
Referral (C)
Scope
Partial (B)
Discipline
Safety
Advance notice
No
Union status
B
Opened
Closing conference
Case closed
Last modified
Data loaded
NAICS code
335931
Employees
150
Ownership type
A

3 citations on file for this inspection.

1910.147 D

Serious Gravity 10 1 instance 7 exposed
Issued
Apr 3, 2020
Abate by
Jun 15, 2020
Penalty
Initial $13,494 · Current $9,500 Reduced
29 CFR 1910.147(d): Application of control. The established procedures for the application of energy control (the lockout or tagout procedures) shall cover the following elements and actions and shall be done in the following sequence:    (1) prepare for shut down by recognizing energy hazards and its controls,  (2) turn off and shut down the machines,  (3) physically locate and operate energy isolating devices in such a manner as to isolate the machine or equipment from the energy source,  (4) affix lockout or tagout devices to each energy isolating device,  (5) render safe all potentially hazardous stored or residual energy,  (6) verify that isolation and de-energization of the machine or equipment have been accomplished.    Pigtail department No. 2720, Schafer Megomat wire processing machine asset No. 79-609: on or about November 7, 2019, operators assigned to setup, clean, and clear jams on energized equipment had their fingers exposed to point-of-operation pinch point during brass terminal strip feeding and cut-off terminals removal because the control of hazardous energy(lockout) was not done in the sequence as required by 29 CFR 1910.147(d)(1)-(6).    Abatement documentation is required for this item in accordance with the requirements of 29 CFR 1903.19(d).
Recent events (2)
  • — I (S) $9500
  • — Z (S) $13494

1904.39 A02

Other-than-serious 1 instance 1 exposed
Issued
Apr 3, 2020
Abate by
May 11, 2020
Penalty
Initial $9,639 · Current $0 Reduced
29 CFR 1904.39(a)(2): The employer did not report an in-patient hospitalization, amputation, or loss of an eye as a result of a work-related incident to OSHA within twenty-four (24) hours.    Pigtail department, Schafer Megomat wire processing machine asset No. 79-609: on or about November 7, 2019, a work-related incident that resulted in an amputation was not reported timely to OSHA within twenty-four (24) hours, either in person to the OSHA Area Office that is nearest to the site of incident, by telephone to the OSHA toll-free central telephone number, 1-800-321-OSHA (1-800-321-6742), or by electronic submission using the reporting application located on the OSHA public web site at www.osha.gov    Abatement certification is required of this item in accordance with the requirements of 29 CFR 1903.19(c).
Recent events (2)
  • — I (O) $0
  • — Z (O) $9639

1910.147 C07 IV

Other-than-serious 1 instance 7 exposed
Issued
Apr 3, 2020
Abate by
Jun 15, 2020
Penalty
Initial $0 · Current $0
29 CFR 1910.147(c)(7)(iv): The employer shall certify that employee training has been accomplished and is being kept up to date. The certification shall contain each employee's name and dates of training.    Pigtail department: on or about November 7, 2019, the control of hazardous energy (lockout/tagout) training completion records were not kept for operators assigned to setup Schafer Megomat wire processing machine asset No. 79-609.    Abatement documentation is required for this item in accordance with the requirements of 29 CFR 1903.19(d).
Recent events (2)
  • — I (O) $0
  • — Z (O) $0

View Ideal Industries, INC.'s full OSHA safety record →

This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). The original IMIS detail view is available at OSHA's Establishment Search for activity number 344448279.

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