Safety Incidents OSHA Severe Injury Reports · 2015–2025
5,196,249Inspections Most recent open 2026-08-20 Last loaded 2026-08-24

OSHA Inspection: ASYST TECHNOLOGIES LLC

Referral inspection · Safety discipline

On , OSHA opened a referral safety inspection of ASYST TECHNOLOGIES LLC in 5811 99TH AVE., KENOSHA, WI 53144 (NAICS 326199). OSHA activity number 344473392.

What this inspection record means

OSHA opens inspections for many reasons: routine scheduling under a national or local emphasis program, an employee complaint or referral, or a follow-up after a reported injury. Opening or conducting an inspection is not itself an allegation or a finding that this employer broke any rule; any findings appear as the citations listed below, and citations can be contested, reduced, or withdrawn.

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Site address
5811 99TH AVE.
City
KENOSHA
State
WI
ZIP
53144
Mailing
5811 99TH AVE, KENOSHA, WI 53144
Inspection type
Referral (C)
Scope
Partial (B)
Discipline
Safety
Advance notice
No
Union status
Non-union (B)
Opened
Closing conference
Case closed
Last modified
Data loaded
NAICS code
326199
Employees
178
Ownership type
Private (A)

4 citations on file for this inspection.

1910.147 C04 I

Serious Gravity 10 2 instances 6 exposed
Issued
Apr 3, 2020
Abate by
Jun 22, 2020
Penalty
Initial $12,145 · Current $6,052 Reduced
29 CFR 1910.147(c)(4)(i): Procedures were not developed, documented and utilized for the control of potentially hazardous energy when employees were engaged in activities covered by this section.    (a) Delphi press robotic cell: On or about November  16, 2019,  The employer did not utilize procedures to insure Robotic press cell was deenergized and locked out when employee(s) entered the safety system enclosure to clear a jam on production process equipment.  This exposed employee(s) working on or around robotic press cell to point of operation, ingoing nip point, rotating parts, struck by, and/or crushing hazards.    (b)Delphi press robotic cell: On or about November 25, 2019, The employer did not utilize procedures toinsure Robotic press cell was deenergized and locked out when employee(s) entered and/or reached into the safety system enclosure and related machines to work on a press that had been continually jamming during the production process.  This exposed employee(s) working on, or around the robotic press cell to point of operation, ingoing nip point, rotating parts, struck by, and/or crushing hazards.
Recent events (2)
  • · I (S) $6052
  • · Z (S) $12145

1910.147 C06 I

Serious Gravity 5 1 instance 1 exposed
Issued
Apr 3, 2020
Abate by
Jun 22, 2020
Penalty
Initial $7,374 · Current $3,620 Reduced
29 CFR 1910.147(c)(6)(i):     The employer did not conduct a periodic inspection of the energy control procedure at least annually to ensure that the procedure and the requirement of this standard were being followed:
Recent events (2)
  • · I (S) $3620
  • · Z (S) $7374

1910.212 A01

Deleted Serious Gravity 10 2 instances 6 exposed
Issued
Apr 3, 2020
Abate by
Apr 29, 2020
Penalty
Initial $12,145 · Current $0 Reduced
1910.212(a)(1): Machine guarding was not provided to protect the operator and other employees in the machine area from hazards such as those created by point of operation, ingoing nip points, rotating parts and crushing hazards.  (a) Delphi press robotic cell: On or about November 16, 2019, the employer did not insure guarding was properly implemented on cell safety system exposing employee(s) working on or around robotic press cell point of operation, ingoing nip point, rotating parts, struck by, and/or crushing hazards that were created when employee entered safety system enclosure to clear a machine jam.  The employee entered the robotic cell without removing the enclosure gate key interlock.   (b) Delphi press robotic cell: On or about November 25, 2019, the employer did not insure guarding was properly implemented on cell safety system exposing employee(s) working on or around robotic press cell point of operation, ingoing nip point, rotating parts, struck by, and/or crushing hazards that were created when employee(s) entered safety system enclosure to work on a machine jam.  The employee(s) entered the robotic cell without removing the enclosure gate key interlock, and without insuring control panels were disabled.
Recent events (2)
  • · I (S) $0
  • · Z (S) $12145

1910.212 A03 II

Deleted Serious Gravity 10 1 instance 2 exposed
Issued
Apr 3, 2020
Abate by
Apr 29, 2020
Penalty
Initial $0 · Current $0
29 CFR 1910.212(a)(3)(ii): Point(s) of operation of machinery were not guarded to prevent employee(s) from having any part of their body in the danger zone(s) during operating cycle(s):  (a) Delphi robotic cell: On or about November 16, 2019, employees inside the cell enclosure were not protected from the point of operation of the power molding press when reaching into the point of operation to clear a jam. This exposed the employee to an amputation injury.
Recent events (2)
  • · I (S) $0
  • · Z (S) $0

This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). OSHA publishes its own view of this case as inspection number 344473392.

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