Safety Incidents OSHA Severe Injury Reports · 2015–2025
5,194,531Inspections Most recent open 2026-08-11 Last loaded 2026-08-14

OSHA Inspection: BAY VALLEY FOODS, LLC

Complaint inspection · Health discipline

On , OSHA opened a complaint health inspection of BAY VALLEY FOODS, LLC in 215 W. 3RD STREET, PECATONICA, IL 61063 (NAICS 311514). OSHA activity number 344487301.

What this inspection record means

OSHA opens inspections for many reasons: routine scheduling under a national or local emphasis program, an employee complaint or referral, or a follow-up after a reported injury. Opening or conducting an inspection is not itself an allegation or a finding that this employer broke any rule; any findings appear as the citations listed below, and citations can be contested, reduced, or withdrawn.

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Site address
215 W. 3RD STREET
City
PECATONICA
State
IL
ZIP
61063
Mailing
215 W. 3RD STREET, PECATONICA, IL 61063
Inspection type
Complaint (B)
Scope
Partial (B)
Discipline
Health
Advance notice
No
Union status
Union (A)
Opened
Closing conference
Case closed
Last modified
Data loaded
NAICS code
311514
Employees
105
Ownership type
Private (A)

2 citations on file for this inspection.

1910.1000 A02

Deleted Serious Gravity 1 1 instance 6 exposed
Issued
Apr 23, 2020
Abate by
Jun 1, 2020
Penalty
Initial $6,361 · Current $0 Reduced

Hazardous substances 9135

29 CFR 1910.1000(a)(2):  Other substances -- 8-hour Time Weighted Averages. An employee's exposure to any substance in Table Z-1, the exposure limit of which is not preceded by a "C", shall not exceed the 8-hour Time Weighted Average given for that substance any 8-hour work shift of a 40-hour work week:  On or about February 25, 2020, employees working in the Retail 1 Dump Area were exposed to Particulates Not Otherwise Regulated (Total Dust) while operating inside the Retail 1s Dump Area. A bag line operator was overexposed to total dust at an 8-hour TWA (time weighted average) of 20.8 mg/m3, approximately 1.38 times the limit of 15.0 mg/m3. The sample was collected during a 406 minute sampling period; exposure calculations include a zero increment for 74 minutes not sampled.     Abatement documentation is required for this item in accordance with the requirements of 29 CFR 1903.19(d).
Recent events (3)
  • · F (S) $0
  • · C (S) $6361
  • · Z (S) $6361

1910.1000 E

Deleted Serious Gravity 1 1 instance 6 exposed
Issued
Apr 23, 2020
Abate by
Jun 29, 2020
Penalty
Initial $0 · Current $0

Hazardous substances 9135

29 CFR 1910.1000(e): Feasible administrative or engineering controls were not determined and implemented to achieve compliance with the limits prescribed in 29 CFR 1910.1000(a) through (d):   On or about February 25, 2020, employees working in the Retail 1 Dump Area were exposed to Particulates Not Otherwise Regulated (Total Dust) while operating inside the Retail 1s Dump Area. A bag line operator was overexposed to total dust at an 8-hour TWA (time weighted average) of 20.8 mg/m3, approximately 1.38 times the limit of 15.0 mg/m3. The sample was collected during a 406 minute sampling period; exposure calculations include a zero increment for 74 minutes not sampled and the employer did not implement feasible administrative or engineering controls to eliminate and/or reduce exposure hazards.        Feasible engineering controls include, but are not limited to:   (1) Installation of local exhaust ventilation in the area where sling bags are removed from the line and then disposed of appropriately;                (2) Implementation of proper procedures for the removal and the disposing of sling bags;   (3) Installation of adequate ventilation inside the retail 1 dump area.      Step 1:  Submit to the Area Director a written, detailed plan of abatement outlining a schedule for the implementation of engineering and/or administrative measures to control employee exposure to hazardous substances as referenced in this citation.  This plan shall include, at a minimum, target dates for the following actions which must be consistent with the abatement dates required by this citation:       1.     Evaluation of engineering/administrative control options;  2.     Selection of optimum control methods and completion of design;  3.     Procurement, installation and operation of selected control measures;    4.     Testing and acceptance or modification/redesign of controls.   All proposed control measures shall be approved for each particular use by a competent industrial hygienist or other technically qualified person.        Step 2:  Abatement shall have been completed by the implementation of feasible engineering controls and/or administrative controls upon verification of their effectiveness in achieving compliance.    Abatement documentation is required for this item in accordance with the requirements of 29 CFR 1903.19(d).
Recent events (3)
  • · F (S) $0
  • · C (S) $0
  • · Z (S) $0

View BAY Valley Foods, LLC's full OSHA safety record →

This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). OSHA publishes its own view of this case as inspection number 344487301.

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